Ergo-cycling: Concours 14 vs Tiger 955i for 6'3" Me

 Cycle-Ergo, the motorcycle ergonomics simulator, is a great online resource for getting a sense of what you'll look like and how you'll fit on a bike.  Unlike cars, your options with bikes aren't as easy as sliding your seat back or adjusting the steering wheel.  To make ergonomic changes on a motorbike you need to change hardware and mechanically adjust it to make it fit.

The other day I was out on my trusty 2003 Triumph Tiger 955i.  I came off a Kawasaki Concours 10 to the Tiger and while the Connie was comfortable, it made my knees ache on long rides.  The first time I sat on the Tiger it felt like a bike built by people the same shape and size as me because it is.  I can go for hours without putting a foot down without a cramp on the Triumph.  This got me thinking about the differences between the big Kawasaki that sits next to the Tiger in the garage these days.

Cycle-Ergo gives me a quick way to check out the differences.  Forward lean is much more pronounced on the Concours 14 (12° vs an almost vertical 4° on the Tiger).  Knee angle is the same and my knees aren't bothering me on the Connie but hip angle is 6° tighter on the Kawasaki which explains the cramps I was feeling after today.

I sold a Honda Fireblade to bring the 1400GTR in and that bike had an extreme 'sports' riding position which was basically like doing a push-up on the bike (you lay on it) - it ain't easy on the wrists.  There are advantages to this aggressive riding position.  When you want to get down to business in corners a forward lean gives you a more intimate relationship with the front end, which is why sports focused bikes tend to sit a rider the way they do.  If I lived somewhere where roads were dancing with the landscape instead of cutting straight lines across it I'd have happily kept the Fireblade, but in tedious Southwestern Ontario it didn't make much sense.

Today I did a 200km loop on the Kawasaki and the constant lean does make it tiresome on the arrow straight roads around here (I have to ride 40 minutes to find 10 minutes of curves).  In the twisties the Concours is much more composed than the taller, bigger wheeled Tiger.  The Concours is a 50+ kg heavier bike but you can see in the animation that it holds its weight much lower than the Tiger.  In the bends today the Connie was fine but the SW Ontario-tedium I have to deal with most of the time has me thinking about ways to ease that lean.

There are solutions to this in the form of 'bar risers' which are blocks of machined metal that you slip in under the handlebars to bring them taller and closer to you so you're not stooped.  For me the lean also means I'm putting a lot of weight on my, um, man-parts, which end up pressed against the tank due to the lean.

Here's the difference between a stock
Concours 14 and the Murph's Kit bar
riser modification.

I had a look around at bar-risers.  There are number of people who put them together including some cheaper Chinese options but I ended up going with Murph's Kits C14 bar risers.  Murph is well known in the Concours Owners Group and has been producing Concours specific parts for decades.  His risers aren't quite as tall as some of the others and look to solve the problem without over-solving it by giving too-tall handlebars that spoil the lines and the purpose of the bike.

The biggest ergo-thing I did on the otherwise well-fitting Tiger was getting a Corbin seat for it which makes it a long distance weapon.  I'll eventually do the same thing for the Connie but I think I can make do with the stock seat this year and then do the Corbin over the winter.  That doesn't stop me from mucking around with the Corbin seat simulator though:

By next spring I'll have a C14 that fits but it isn't as easy as sliding the seat back in a car.  In the meantime we've got the Lobo Loco Comical Rally coming up at the end of the month.  That requires a minimum of 400kms travelled in 12 hours and will need more than that if we're going to be competitive.  I'm hoping my bar risers will be installed and I'll bring the good ole Airhawk out of semi-retirement to keep me limber over a long day in the saddle.

If you're thinking, "oh, a long distance motorcycle rally, that sounds like fun, you're out of luck on the Comical Rally, it sold out!  Lobo Loco is doing other rallies later in the summer though.

Concours Tip Over

 No pride here at TMD. The other weekend I went out for a ride with my lovely wife and we stopped for a snack. The parking lot wasn't even but the bike was full of fuel and had the top box on and it was a very windy day. I had to lean on it to get it to stand up and thought it would be ok - you might see where this is going.

I was once told that bikes fall over, it happens to everyone, but I've never had it happen before. I'll be more cautious next time. My best guess is the road behind the restaurant channeled the wind making for even stronger gusts and it toppled the bike. We were around the corner on the patio when I heard the worst kind of smashing sound and immediately got up to come around to see Big Blue on its side. I remembered the lift with your legs holding the handlebar in and the back of the seat, and got the big thing upright again.

It started right up and I rode it around the corner to another spot on more even ground out of the wind tunnel. Much swearing ensued but it was really my own fault. I checked it twice to make sure it was stable, but that second check should have told me I didn't like how it was sitting and I needed to find a better spot. Lesson learned.

The wing mirrors on GTR1400 / Concours 14s are (big) plastic pieces over an aluminum frame. They're one of my least favourite stylistic choices on the bike. They work well but they are enormous and make what is already a big bike look even bigger, so my first reflex was to find a lower profile alternative. The bike looks much more svelte when it's mirrorless.

The only aftermarket option I could find is pretty much the same thing - industrially big. I might be tempted to customize something, like perhaps an electronic rear view option, but something stopped me. I've worked hard to get the C14 to fit, but it never has. Bar risers, modified foot pegs and a pang Corbin saddle and it still feels like it was made for someone else. Love the engine and it handles well enough with the rear tire mod (slightly larger profile balances the bike forward a bit more) and getting the suspension set for my size helped too, but it still feels like someone else's bike, so I started looking at other options.

I reached out to the metal shop teacher at my school but he can't weld aluminum. He suggested Fergus Welding & Machine Shop just up the river from us. It was described as 'turn of the century - 18th Century'. I gave them a telephone call (because they have no digital presence at all) and went over to show them my broken mirror frame.

Our shop teacher wasn't kidding. This place is in an old stone building and it was indeed old-school with paper filing upstairs and blacksmith come metal shop downstairs. The broken bit was in fact aluminum and their Yoda-like welder said that if it was 'white metal' he wouldn't be able to do anything with it and that he'd only find that out when he 'hit it' for the first time. I left my phone number on the box and off I went.

I got the bike undressed and cleaned everything up. I'm amazed at how strong the fairings are on this thing. Even with seven hundred odd pounds coming down on it the thing held up with only scratches.

Fergus Welding & Machine Shop called back end of the next day and Dave said he was able to sort it out. It cost me $25 and I tipped them with a six pack. The part was impossible to source used and a new metal piece was asking $260US, so I came out ahead there.

The job was really well done. Dave tacked the part back together following the break and then filled it like the magician he was described as. When I put the assembly back together it fit like a glove - all the holes lined up perfectly and when I took it out for a spin tonight everything is tight and works as it should. It gives you an indication of how over-engineered this bike is that it can tip over, break the metal mirror frame but not smash the mirror itself. There's a lot to like about a C14, but me fitting on it comfortably isn't one of those things.

Undressing the whole bike gave me a chance to clean it up properly. The owner before me parked it in a shed for several years and spiders made it their home. Many webby nests were found throughout, but they're all gone now. It also gave me a chance to lubricate the throttle cables and clean all the electrical connections of which there are many. This bike continues to amaze with how complicated it is, but it's build like a nuclear submarine.

Next steps? Sort out the fairings. If it were a more popular bike I could get some Chinese knock-offs and get them painted for a grand, but I'm not that lucky. I looked up Color Rite who I got the Neptune Blue touch up paint from when I first got the bike. The previous owner had it tip over on him (on the other side) and the touch up made it all but disappear.

Color Rite does good stuff, but it ain't cheap and their shipping (at nearly $100CAN!) is astonishing. If I'm $200 in to touch up, perhaps I can remove the panels, flat them myself and then find a local paint shop to do them up for me. I'll have to see what that costs.

Some Concours 14 Mirror Links:

https://www.aliexpress.com/item/1005005337788259.html

https://forum.concours.org/index.php?threads/mirror-replacement.13139/

Ebay Links are enormous

The electronic option: https://youtu.be/UZ2XPHB7mo4

https://innovative-cycles.com/gps-video-mirrors

https://www.aliexpress.com/w/wholesale-motorcycle-wing-mirrors.html

Full Fairing Bolt Kit.

Dodgy fairing options don't include second generation Concours 14/GTR1400s.

Plastic Welding

 I thought I'd give this a go when I discovered that one of the plastic dash bits (used) for the 2010 C14/GTR1400 Concours was upwards of $150US +shipping. One of the benefits of reading Practical Sportsbikes Magazine is that they're always dropping technical hints and ideas. They mentioned plastic welding in one of their project bike articles, so I looked it up.

The repair kit cost less than $40CAD and includes a heating 'iron' with multiple ends and piles of plastic strips you can melt into a repair. Starting with a simple crack would have been easier, but I had to rebuild the broken end of a complicated plastic form, including a missing bolt hole.

Here's the broken plastic dash panel:

I found a piece of plastic from a hex key tool with a matching sized hole, cut the end off the plastic bit  and grafted it on.

While that was cooling I melted some of the filler on the back and healed the crack up the middle.

I was liberal with the filler because I figured it would sand back. The only problem with this piece is that it's patterned on the surface and I'm not sure how I'm going to replicate that. The fix might be to take both pieces of and just paint them to a matching finish.

When I tried it for size, the panel lined up with the holes perfectly and is much more sturdy than it used to be. I'm going to finish sanding it and see if the raw finish bothers me while riding. If it does I'll take both dash panels off and paint both sides so they match. If I use a vinyl paint, I should get a matching finish that also acts like the original and would Armor-All up nicely.

So, what's plastic welding like? Pretty straightforward, and like most things if you practice you'll get better at it. The filler sticks provided in the kit melt easily under the iron and fill cracks and holes well. If you don't like the first go you can reapply heat and get it to set differently. If you're looking at absurd replacement costs for old plastic on a well used bike, a plastic welding kit is a good purchase.

Concours Arts & Crafts

It's arts and crafts weekend with the new bike (and a bit of light maintenance changing the gear oil in the final drive.  Here is the list of things to do in the get-it-back-on-the-road plan for the Kawasaki Concours 14:

Solve the top-box situation

I've never had a fancy, colour matched top box before.  The one that came with the Connie is a Givi-based device and I have another Givi box that would slot right in there, but I want the fancy back.

How to get the fancy back?  The stock one broke off when the former owner tipped over a in a parking lot and snapped it off.  It broke one of the bars that hooks into the base and cracked the other.

To solve the breaks and restore the bike to normal removable top-box function I'd need to replace the broken tab.  The former owner threw a couple of bolts through the bottom into the frame mount, but this leaves two bolts poking out if the top box is removed and means the top box is basically permanently attached to the bike, which isn't ideal if you're heading into a hotel for the night when on the road.

The solution was to take  some steel frame and bolt it to the bottom of the top-box while poking it through the hole so it would act as the broken off tab.  The Dremel helped me clean up the holes and the steel frame fit snugly through the break.  I bolted it to the bottom of the case with low profile stove-style heads so they won't interfere with the base and then used Gorilla construction glue to seal it all.  Once it's dry I'll sand it down and paint it flat black and then it should be back to regular service.

I'm very happy with the final results.  I used the Dremel to round the metal tab I made so it matches the stock one and the box slides on and off like stock.  The Gorilla construction glue sealed very strong and securely.  Painting it all flat black makes it all but invisible, not that anyone would see it on the bike anyway.

Solve the paint scratches from the drop

The ColorRite package arrived this week with the suggested touch-up paints for this particular Neptune Candy Blue version of the C14.  It's a beautiful paint job and so the touch-up requires a base coat, the Neptune Candy Blue and then a clear coat on top.

I also picked up some 'Flat Super Black' that should cover the ding on the bottom body panel.

With some steady hands I should be able to minimize the scratches and then buff it into the regular paint work.  It won't be perfect but I think I can cover the worst of it to the point where it's not immediately noticeable.

None of the damage cracked any of the plastic body panels which is incredible considering the weight of the bike.  A bit of touch up and it'll be barely noticeable, especially as it is only at the bottom of the side panels.  All the higher up/more obvious panels look brand new.

If I end up hanging onto this one for a long time I'll eventually get the panels repainted but this was never meant to be an on--a-pedestal bike so I wasn't so worried about some scratches on the body work.

UPDATE

I dremelled down the rough edges from the bike's slow speed drop by the previous owner.  I then ran some fine grit sandpaper over it to flat it.  It isn't perfect but it's much better than it was.  The base coat from ColorRite is designed to darken the naturally light colours plastic so when the Candy Neptune Blue goes on over top it's not also trying to cover up white plastic.

I didn't go for the spay cans from ColorRite because the cost of shipping them was staggeringly expensive (pressurized containers make shippers nervous).  If I'd have ordered the spray bombs the cost of shipping would have been more than the paint itself.  Rather than dropping a couple of hundred dollars on a patchy fix I think I'm going to get these to the point where they aren't obviously damaged and then at some point in the future pull the panels, clean them up and send them out for a professional paint job.

Painting is one of those things that works best with the right kit, and in my tiny garage the opportunity to set up a paint booth simply doesn't exist.  While doing these touch-ups, spring is in full bloom outside and in a matter of minutes everything was covered in pollen.  Things like that make painting very difficult.

In retrospect I should have just cleaned up the damage and painted it flat black for now.  The pens ordered from ColorRite are great for filling in a scratch but damage of this scale isn't what they're designed for.

On the upside, the damage is much less noticeable now.  The other paint I ordered was the 'super flat black' that goes on the lower panels.  After cleaning up that lower panel I discovered a couple of cracks from the drop.  I've sealed them with Goop Automotive Adhesive, which I've used before.  This stuff dries black, is incredibly strong and bonds to everything.  Any time I've done fairing repairs this adhesive hasn't just repaired the break but made the fairing stronger in the process, I highly recommend it.

I wish the paint pens had worked better but I'm not surprised that they didn't, it isn't what they're designed for.  With the body worked neatened up I'm more focused on getting the mechanical repairs (the damned clutch!) sorted and getting the bike on the road with all the maintenance .  Making it pretty can come over next winter.

Kawasaki Concours 14 Project Updates: Easy Fob Battery Swaps and clutch gaskets

The battery in the fob for the C14 Concours is an easy DIY thing to do.  Pop open the fob (there is a hole at the front that you can slip a flat headed screwdriver into and then pop it apart.

It takes a 2025 lithium battery which you can find anywhere, I found this one hanging up in a Shoppers Drug Mart.  Pop out the battery, pop the new one in the slot (make sure the negative side is up), and snap it all back together again.  It took all of two minutes.  No reason to send that job to the dealership.

Meanwhile, having finally gotten the clutch bled and working properly, it promptly started leaking.  I think it wasn't before because it had run almost dry (the rubber cover in the fluid reservoir was sucked right down).

I've ordered a replacement gasket from my local dealer.  It was $14 including taxes and I should be able to pick it up in a couple of days in a curbside pickup.  There are benefits to having the dealer for this bike only fifteen minutes down the road.

You can see the drip lower right in that photo.  It should be any easy install but then I get to bleed the damned system again.  I'm hoping that the process I worked out last time produces quicker results this time.

You can see the rubber gasket on the back of the clutch cover in this photo.  It's three bolts and the whole thing should slide off.  The fluid was so contaminated last time that maybe this is a good thing - a chance to clean it all up inside and out.

I'm hoping to have the clutch sorted by the weekend and then sort out the safety and plates next week (assuming that's possible in COVID-riddled Ontario).

I'm looking forward to getting the Connie in motion again, it's been stationary too long.  Bikes are like sharks, if they don't keep moving they die.  Once this barely broken in (only 31k kms) Concours is in motion again I imagine it'll stay in motion for a long time.

First Ride of the 2022 Season: Scratching That Itch

Imagine having an itch you can't scratch for 112 days.  Riding a motorcycle in Canada is an ongoing act of stoicism.

It was a long one this Canadian winter.  I'm usually able to get out for a cheeky February ride, but not this year in Ontario. Winter started later but when it came it clamped down on us like an angry professional wrestler and didn't offer any breaks from Polar Vortexes and snow.  My last ride was mid-November, it's now March.

T'was -22°C on Friday and tonight we've got freezing rain and snow into tomorrow, but it was a balmy 6 today so off I went.

The C14 started on the first touch and was bullet proof on a 30km ride up and down the Grand River:

The bisons were out at Black Powder.

It was mennonite o'clock as I shook the cobwebs out of the Connie.

The Tiger took a bit more convincing but that wasn't its fault, I'd had the whole fuel injection system out for a cleaning and it needed to get represussurized.  Once it had fuel it took off like a rocket!

Leaning into a corner, finally!

The zipper replacement on the jacket is working like a charm!

The roads were thick with sand and salt so after a cleanup everyone is back under a blanket waiting for the next break.  I'd be a year rounder if I still lived in Norfolk (UK).

On the upside, the 750cc cylinder head for the 71 Bonnie project came in so I've got other things to do!

On bike photos were taken with a Ricoh Theta camera attached to the windshield and auto-shooting every 8 seconds.  If you're curious, here's a bit on how to make awesome on-bike 360 photos.  Here's another published on Adventure Bike Rider Magazine in the UK:  How to capture 360-degree photos while riding your motorbike.

Looking forward to leaning into more corners in less than another 112 days!

My First Distinguished Gentleman's Ride

I'm going to get past my age related hipster-imposter-syndrome and commit to taking part in the The Distinguished Gentleman's Ride this year, complete with ascot and tweed.  I bet I have a pillion willing to dress up and join me.  I'm hoping I can channel my granddad's riding style when I do it.

From my DGR Suggestion from the summer of 2020.

My '03 Triumph Tiger also struggles with the idea of being a faux-classic hipster style icon (DGR likes classics or faux classics to fit the image - I'd argue the Tiger is a kind of, um, scrambler?).  Tigger's too genuine for that kind of style police nonsense, but it's an old warhorse with over 80k on it from another era so we're both going to commit.  I wouldn't take the C14, that's missing the point, but the Tiger deserves the work.

The Concours is a fine thing and my wife and I are enjoying the rides together, but the old Tiger is still my two-wheeled spirit animal.

The question now is do we fight our way into the misery that is the GTA for an event in the Six with hundreds of riders or enjoy a similarly (time wise) ride through the country to London for a smaller event with far fewer riders but without the traffic?

There are many Canadian DGR events forming this spring to ride on Sunday, May 22nd:  Get out to one if you can, and don't be anxious about not meeting the hipster bike style code (though do dress nicely).

This is last year's poster - I'm sure they'll come up with a 2022 one shortly (it's on Sunday, May 22nd.)