Concours Arts & Crafts

It's arts and crafts weekend with the new bike (and a bit of light maintenance changing the gear oil in the final drive.  Here is the list of things to do in the get-it-back-on-the-road plan for the Kawasaki Concours 14:

Solve the top-box situation

I've never had a fancy, colour matched top box before.  The one that came with the Connie is a Givi-based device and I have another Givi box that would slot right in there, but I want the fancy back.

How to get the fancy back?  The stock one broke off when the former owner tipped over a in a parking lot and snapped it off.  It broke one of the bars that hooks into the base and cracked the other.

To solve the breaks and restore the bike to normal removable top-box function I'd need to replace the broken tab.  The former owner threw a couple of bolts through the bottom into the frame mount, but this leaves two bolts poking out if the top box is removed and means the top box is basically permanently attached to the bike, which isn't ideal if you're heading into a hotel for the night when on the road.

The solution was to take  some steel frame and bolt it to the bottom of the top-box while poking it through the hole so it would act as the broken off tab.  The Dremel helped me clean up the holes and the steel frame fit snugly through the break.  I bolted it to the bottom of the case with low profile stove-style heads so they won't interfere with the base and then used Gorilla construction glue to seal it all.  Once it's dry I'll sand it down and paint it flat black and then it should be back to regular service.

I'm very happy with the final results.  I used the Dremel to round the metal tab I made so it matches the stock one and the box slides on and off like stock.  The Gorilla construction glue sealed very strong and securely.  Painting it all flat black makes it all but invisible, not that anyone would see it on the bike anyway.

Solve the paint scratches from the drop

The ColorRite package arrived this week with the suggested touch-up paints for this particular Neptune Candy Blue version of the C14.  It's a beautiful paint job and so the touch-up requires a base coat, the Neptune Candy Blue and then a clear coat on top.

I also picked up some 'Flat Super Black' that should cover the ding on the bottom body panel.

With some steady hands I should be able to minimize the scratches and then buff it into the regular paint work.  It won't be perfect but I think I can cover the worst of it to the point where it's not immediately noticeable.

None of the damage cracked any of the plastic body panels which is incredible considering the weight of the bike.  A bit of touch up and it'll be barely noticeable, especially as it is only at the bottom of the side panels.  All the higher up/more obvious panels look brand new.

If I end up hanging onto this one for a long time I'll eventually get the panels repainted but this was never meant to be an on--a-pedestal bike so I wasn't so worried about some scratches on the body work.

UPDATE

I dremelled down the rough edges from the bike's slow speed drop by the previous owner.  I then ran some fine grit sandpaper over it to flat it.  It isn't perfect but it's much better than it was.  The base coat from ColorRite is designed to darken the naturally light colours plastic so when the Candy Neptune Blue goes on over top it's not also trying to cover up white plastic.

I didn't go for the spay cans from ColorRite because the cost of shipping them was staggeringly expensive (pressurized containers make shippers nervous).  If I'd have ordered the spray bombs the cost of shipping would have been more than the paint itself.  Rather than dropping a couple of hundred dollars on a patchy fix I think I'm going to get these to the point where they aren't obviously damaged and then at some point in the future pull the panels, clean them up and send them out for a professional paint job.

Painting is one of those things that works best with the right kit, and in my tiny garage the opportunity to set up a paint booth simply doesn't exist.  While doing these touch-ups, spring is in full bloom outside and in a matter of minutes everything was covered in pollen.  Things like that make painting very difficult.

In retrospect I should have just cleaned up the damage and painted it flat black for now.  The pens ordered from ColorRite are great for filling in a scratch but damage of this scale isn't what they're designed for.

On the upside, the damage is much less noticeable now.  The other paint I ordered was the 'super flat black' that goes on the lower panels.  After cleaning up that lower panel I discovered a couple of cracks from the drop.  I've sealed them with Goop Automotive Adhesive, which I've used before.  This stuff dries black, is incredibly strong and bonds to everything.  Any time I've done fairing repairs this adhesive hasn't just repaired the break but made the fairing stronger in the process, I highly recommend it.

I wish the paint pens had worked better but I'm not surprised that they didn't, it isn't what they're designed for.  With the body worked neatened up I'm more focused on getting the mechanical repairs (the damned clutch!) sorted and getting the bike on the road with all the maintenance .  Making it pretty can come over next winter.