Won't you make my black Ninja blue?

Project: restore the original blue paint job of a 2007 Kawasaki Ninja 650r.

Plan: remove the flat black-out paint job and restore the original metallic blue

Backstory:

This '07 650r Ninja is my first bike, I got it a couple of months ago.  I was considering buying a new bike, but wanted something I could get mechanically familiar with.  I got this Ninja with low miles (still only 8k on the clock when I got it).  There was evidence it had been dropped, but the bike was in excellent mechanical condition and with the low mileage, it seemed like a good candidate for a restoration that would let me familiarize myself with motorcycle maintenance (I've owned many interesting cars, so I know my way around an engine bay).  

Making a black Ninja blue again

So far so good, the bike is letting me figure out the mechanics and maintenance, and works flawlessly otherwise.  The biggest effort has been trying to figure out how to strip the blacked out paint job and restore the body to the stock colour.  Here is the process to date:

How to Strip Paint Off a Motorcycle:

My first attempt was heavy handed,
but lessons learned on the front
fender paid off elsewhere

Stone chips were showing the blue paint underneath around the front fender, headlight and leading edges of the fairings.  With it looking so shabby anyway (it's not like it's a nice black paint job), I began with the front fender, trying to find ways to remove the black.

I tried wet sanding the black but this didn't prove very effective.  The compound curves on the body work ('07 Ninjas are very sinuous) make sanding smoothly difficult.  The sanding block would either burn through into the

Goof Off Graffiti remover got
the worst of the black off,
then a wipe with a soft, lint
free painters cloth with some
thinner took away the haze

blue below or damage the clear coat; it was too blunt an instrument.  I eventually tried some graffiti remover  and it did the job while preserving the factory paint.  

Once I got the technique down, the
black came off leaving the blue in
good shape underneath

I initially tried wiping off the sprayed on remover with painter's rags, but they are too smooth to work well with paint this thick.  I eventually tried tea towels with a rougher texture and they worked well with the Goof Off.  

Eventually I found that spraying a thick coat of remover on a spot on the tea towel and then wiping in small circles would remove the black paint leaving the blue underneath untouched.  This is best shown around the seat at the back of the bike.  Even the clearcoat was left intact by working in small circles, removing the black paint in small areas at a time.  The paint there is not even waxed and looks great, this part of the bike was quickly restored with no damage to the underlying paint.

Graffiti remover (I can't speak for all of them but if they are all formulated similarly then you should get similar results) does a fine job of stripping a bad paint job off bike body work.  Work in small areas, spraying on to the rag and then applying to the paint.  The top layer of the black comes off on the first application, the blue shows through after the second.

Hidden bruises

This closeup shows just how
the black is coming off to
reveal the Ninja blue below

Of course, when someone blacks out a bike they might be doing it for aesthetic reasons, but I don't think I'll be assuming that any more.  It turns out the bike had been dropped pretty hard on its left side.  As I was removing the flat black it looked like I could see her hidden bruises for the first time.  The scuffs had all been sanded smooth for the black paint job, but as the extent of the injuries become clear I'll have a better idea of what happened.  It looks like the bike went down and slid without hitting anything.  It still has its original front end and various switch gear, so this was an asphalt slide that damaged the body work.

Looking at the bottom of the main fairing, I found that one side appears to be unpainted other than the flat black while the other is blue, so this is probably a replacement fairing.

The fairing on the right
has no blue under the black

I'm about half way through stripping the black off.  I'm to the big front fairings now, and they have a lot of real estate on them.  Working in small circles, this is going to take a while.

Once I've got it stripped down, I'll remove the panels, repaint them metallic blue and then paint the frame (burnt orange) while I'm in there.  The end result should be a colourful Ninja that proudly wears its stock metallic blue paint, albeit with some touch ups that make the bike even more visually interesting.

Notes:  

I picked up the Goof Off at Canadian Tire.  They had other brands there, I haven't tried them, but if I do I'll follow up with comments.

The factory paint job on an '07 Kawasaki Ninja 650r:  

Out On Me Mota!

The Connie at the covered bridge in West Montrose

Finally got out for an hour today.  Only about 5°C, but sunny.  With a sweater and my swish new jacket I was comfortable behind the Concours' fairing.  At speed on back roads you only get a bit of wind around the head.  Your hands are protected by the wing mirrors and the rest of you is behind fairing.  The Connie is comfy in the cold.

The bike feels very light once it's in motion, very flickable.  I'm coming off a Ninja 650r, so I'm riding 350 more ccs, two more cylinders and one hundred more pounds of bike, but the Concours feels quick.  It doesn't spring forward with a banshee's wail in the upper rev range in the startling way that the NInja did, but it's not nearly so peaky either.  It also has suspension more than up the task of dealing with Canadian roads.  Where the Ninja used to rattle my teeth over a pothole, the Connie manages to swallow the worst of it while still feeling very connected to the pavement.

The Concours pulls with urgency off idle, but that urgency becomes an avalanche of torque as the revs rise.  I gave it the mustard off one stop light and was shocked with how quickly 100km/h appeared.  Both bikes are quick, but I always assumed the bullet shaped, lighter, sportier Ninja would have been the quicker of the two, that stop light torque avalanche made me doubt that.  I ended up looking up the stats on both bikes.

The bikes are coming out of hibernation in Canada - like this
little jewel of a Honda with not a spot of rust on it.

The Ninja 650r does a 12.06s quarter mile at 108.79mph, the Connie edges it the quarter with a 12 flat at 109mph!

While almost identical, how they do it isn't.  The Ninja needs a lot of throttle and a glib clutch to hook it up in the top half of the rev range, and then judicious gear changes to keep you in the top four thousand RPM through many gears.  It's a thrilling, high tension rush up through the gears.  With the Concours you drop the clutch at about four thousand RPM and the motor just picks up the bike with no wallow and storms to the redline.  A single gear change gets you up to legal limits.  Where the Ninja had that intoxicating banshee wail, the Concours has a baritone bark that becomes a godlike roll of thunder.  I used to think the Concours inline four wasn't as happy a creature as the Ninja's parallel twin, but after hearing the big-four warm and in voice today I'm starting to think she just sings a different tune, but it's no less happy.

The ride was only about an hour, but I went from constantly comparing the experience to my dear, departed Ninja to wondering just what the Concours is capable of.  As a shakedown after a long winter of maintenance, it has begun the process of rebuilding my confidence in this new machine.

Touring Ninja redux

I've been doing some research on a topbox for the Ninja again.  Having a permanent carrying option would allow me to make the bike more usable on long trips by giving me lockable storage on the bike.  It would also give my son a more comfortable and secure pillion with a backrest.  If I could take him with me on some extended day trips we'd be able to make some miles this summer.

I'd initially thought of getting a bigger bike for two upping with my son, but the cost of insurance on larger cc bikes for new riders and the doubling up of insurance when you own two bikes (though you can only ride one at a time) has put that on hold.  In the meantime, perhaps some storage on the Ninja would make it a bit more useful as a tourer.

Givi is pretty detailed in how to apply its luggage to my particular Ninja.  I went to them first to figure out what the hell the difference between monolock and monokey luggage is.  Basically, Givi monokey is the heavy duty kit and monolock is the light duty system.  Monokey can be switched between top and pannier duty as well as being built heavier and tougher.  Monolock is topcase only and meant for smaller bikes doing lighter duty.  Think monokey for a big touring bike with lots of luggage and monolock for sports bikes, smaller bikes and scooters.




Givi suggestions for a Ninja 650r '05-'08:
http://www.giviluggage.co/givi-product-focus/bike-overview-kawasaki-er6-nf-05-08/

What I need for the Ninja Topbox:

Not bad for turning the Ninja into a two up tourer and long distance traveller.  I see some Givi luggage coming from A Viscous Cycle in the near future.

Ninja Blues

This has been many weeks in the making.  I began de-blacking the '07 Kawasaki Ninja 650r (my first bike) in May.  Last weekend I took another big run at it.  This weekend I finally got it to the point where I can live with it.  I think I'll do the rest once the riding season is over in Canada, but in the meantime, I've got a Ninja that looks a lot better than it did.


I've blued the front end and the fairings down to the air intake.  I'll eventually do the entire bike, but those fairing are big and it takes a long time to strip the flat black off them (I'm using graffiti remover in small areas at a time).

At the moment the tank, front end and rear end are completely covered, but the fairings are only half blue.  I've faded the metallic blue into the existing flat black and it doesn't look half bad.

The more interesting bit is the frame.  I wanted a burnt orange, but every orange on the shelf was a pylon orange.  I was all set to mix a yellow and dark red to a burnt orange, but the mixing didn't go well, it ended up looking an angry pink.  It eventually settled into a darker orange, but I still wasn't happy with it, it looked muddy..


I had greater success getting the orange I wanted by doing a base coat of pylon orange spray with a cover of candy apple red metallic.  The result is the sparkling burnt orange I was looking for.  The plastic drop sheets and cardboard I was using to shield the rest of the bike looked like they'd come out of a volcano when I was done.  I'm not entirely thrilled with the finish, but now that I have some sense of how to mix the colours (orange based, mix in light layers of red while the orange is still wet), I'm ready to experiment more.

Orange base, light candy apple
red metallic over top
while still wet

I think I'll eventually make the entire frame that burnt metallic orange. It's also rust paint, so it'll seal up the frame nicely.


I got a different gloss this time, thinking they are all pretty much the same,
they aren't.

You want the one on the
right; AWESOME clear coat

The ultra-cover 2x (the blue and white can), gives you what looks like a factory clear coat finish.  The lacquer makes a foggy mess.  I'll only use the Ultra Cover in
future applications.
















The angry young man's flat black Ninja:

A truer, bluer Ninja:

One heck of a lot more visible, and it sparkles in the sun.

When I get the fairings finally done I'll giver her a real photo shoot.




















I'm now thinking about Kanji-ing up the front end... Ninja Kingfisher...

Sprockets, Chains & Walls of Rain

I thought I could make it down to Guelph to order my sprockets and chain and back before the rain hit.  The weather radar said there wouldn't be rain for over an hour.  I left at 2:30 and grabbed some gas in Fergus before heading down Highway 6.  It sprinkled lightly as I went, but it was just enough to take the edge of some truly oppressive humidity.

I got the sprocket and chains sorted out at Two Wheel Motorsport.  The chain drives on motorcycles are one of the first places people play with their geometry.  If you go to look up sprockets and chains for a 2007 Ninja 650r you're buried alive in neon chains and sprockets designed to look like shuriken.  By messing with the length of chain and number of teeth in the sprocket you can essentially gear up your bike, giving it faster acceleration (though it would also be revving over 5000rpm at highway speeds).  

For my first go-around with motorcycle sprockets and chains I went with quality and longevity.  The steel sprockets I got were Afam sprockets designed and built in Europe, they are very high spec pieces.  I stayed away from anything that's neon.  If you're curious, a 2007 Kawasaki Ninja 650r takes a 15 tooth front sprocket and a 46 tooth rear sprocket (that isn't always obvious as people rush to over gear their bikes so they go 0-60 faster).  I also got an X link chain, which offers a number of advantages over an O link chain, though they are more expensive.  The high quality sprockets (front and back) and a high tensile strength chain cost me about $300 taxes in.  They should be in by the end of the week.

Something wicked this way comes!

After wandering around looking at new bikes in the showroom for a few minutes I jumped back on the Ninja and headed back north.  As I turned on to Elora Road the sky got menacing, then it turned positively apocalyptic.

I've ridden through rain a fair bit, especially last summer when I was commuting on the bike.  This one looked turbulent though.  I stopped to zip everything up and take that picture and then I drove into a wall of water.

One of the nice parts of being on a bike is how connected you are to the world.  As I rode toward the darkness I knew this was going to be more than a sprinkle.  The clouds were scalloped and black/green and the temperature dropped ten degrees as I rode under them.  Then the smell of ozone filled my helmet.  I could see across the valley ahead that cars had their headlights on and the wipers were going furiously, behind them the standing wall of rain advanced steadily.

Hosed but home.

As the first big drops hit me I hunkered down on the tank behind the windscreen.  The wind picked up and I had to lean into it to hold my line, and then I rode into the water wall.  I like riding in the rain.  The bike is surprisingly well planted and if you want your visor to clear just turn your head and watch the rain roll sideways across it.  Of course, I like it better when I'm in rain gear, which I wasn't this time.  In about 10 seconds at 80kms/hr in torrential rain I was soaked to the bone, but I was only 10 minutes from home so I could get wet.  Cars were pulling over, the end was nigh.  Trees were bent sideways and it was night-time dark.  I made it the 10 minutes up the highway and turned on to back streets.  I was in my driveway a minute later.

After getting the bike inside and towelling it off I peeled off soaked clothes.  It was the first time I wasn't hot and sweaty all day.  I love riding in the rain.

Ergo-Cycle

http://cycle-ergo.com/

Looking at a better fit of bike (at 6"3' I'm a bit of a giant on the '07 Ninja 650r), I came across Cycle-Ergo, an online simulator that shows you the shape of any number of bikes and how your frame sits on it.  This is an interesting exercise even if you aren't looking for a new bike.

The FAQ explains that the basic rider model isn't perfect, but

does show you lean angles and other ergonomic considerations in riding.  The feet on the floor option should be taken lightly (the FAQ explains there are too many factors - rider weight, thigh size, seat shape,etc - that can change it), but it still gives you a rough idea.  

If you want to be a lean into it sport rider, then this will show you just how uncomfortable you'll be looking cool.  If you are looking for a long distance multi-purpose (as I am),then this will show me which bike offers me the most natural/classic riding position.

There are a lot of options in the menus to the right, so be sure to play with them.  After you put in the rider height and inseam you can modify various parameters of the stock bike (handlebar locations etc).  It also shows you variations in angle due to seat position.  At the riding school they encouraged me to sit as close to the tank as possible, so I tend to sit forward in the seat.  

I looked up my current Ninja (an '07 650r).  The bike feels too small for me, and it looks it in the diagram.  

I don't find the wrist position overly uncomfortable, even though I am at quite a forward lean angle.  What I do find uncomfortable are how high the pegs are and how bent my legs are on it.  At 75° it's one of the most extreme angles I found in the knees.

My feet are flat on the floor with bent knees.  The low seat means I can stand up at a light with inches of light beneath me.  It's a short bike I have to fold myself onto.  When at speed I'm catching a lot of wind in the face, even with the aftermarket windshield on it.  I have to lay on the tank to get out of the blast.

One of the bikes I'm considering is the Triumph Tiger 800xc.  The seat height on this bike is much (much) higher than the Ninja, and the steering seems to be closer and higher, offering a less stretched forward lean.


Unlike the backward bent legs on the Ninja, the Tiger offers me a more neutral almost 90° leg angle as well.  It looks like it might be a promising fit.

The Kawasaki KLR650 is also short listed as a possible contender.  It too has a tall, upright stance with a more neutral riding position.  At half the price of the (nicer) Triumph I'd also be much less worried about dropping it, which would certainly happen at some point if I'm exploring less paved roads.

As a bike I've actually sat on, I have to say this looks pretty close to accurate.



I ran the simulator with a number of other bikes just to see what various styles looked like.  The vague body shape reminds you that this is a rough simulation, but if you're considering buying a bike why not compare it to what you're on now or what you think would be your preferred style of riding.

I wish I'd have known about this tool when I was first looking for a bike, it would have given me some stats to consider.

The Ducati all-rounder adventure bike - the seat is supposed to be horrible

I've always thought Gixers were cool... painfully cool

Living out my Mad Max fantasies on an Interceptor... worse lean, better on the knees than the Ninja

I was considering this bike last year, but the blandness described  in reviews put me off

I've sat on one of these too - it felt small, it looks small in the picture, but classy!

Another rider at work has one of these, loves it, nice riding position!

The simulator lets you put a passenger on too - this is the Tiger with Max on the back

Here is what I'd look like if Ewan McGregor was my best friend...

Sea to Sky and Back Again

My son and I are two up on a BMW F800ST on our way out of Sooke on Vancouver Island's south coast.  It's the last big stop before heading into the wild, and it's not that big a stop.  The road has met up with the rocky shoreline and I'm bending the bike left and right around constant corners, I'm seldom able to see more than a couple of hundred feet down the road.  From the steep hillside down to the Pacific Ocean a deer pops over the barrier onto the road right in front of us.  The BMW seamlessly comes to a stop five feet in front of the startled deer that tears off into the forest.  I wait for the inevitable follow up deer and see it next to the barrier watching us.  We pull away slowly and elect to ease off a bit and keep it under 80 kilometres per hour.  Even at speed limit speeds this road is something special.

I'm supposed to be in class, at work, instead I find myself over four thousand kilometres away from home on a cool and sunny Friday morning at the end of May with a rented motorcycle, beautiful weather and three hundred kilometres of astonishing roads in front of me, sometimes life offers up nice surprises.

I've only been riding on the road for just over a year.  I have my M2 license and I left an '07 Kawasaki Ninja 650R at home.  The BMW is only the second road bike I've ever ridden.  It's amazing how different two machines that do the same job can be.  The BMW is a bigger bike, with larger seats, it's much more comfortable according to my pillion.  The suspension is soft and supple compared to my Kawi, and the controls feel lighter.  The clutch take up is smooth and the brakes make me think I need to do the front pads and bleed my Ninja when I get home.  The BMW is a more mature bike in every sense.  The redline is a sane 8000 rpm, and with the soft suspension and big seat it's easy to ride for a long time.  Other than the weird left hand/right hand indicators it's an easy transition from the Ninja (one of the reasons I chose it).

The rider of this fine machine,
in his beaten up, old BMW
leathers was in his seventies!

We work our way down this increasingly empty coastal road until we stumble across the small town of Shirley and Shirley Delicious.  We'd been told by the technician at Cycle BC where we'd picked up the bike that the temperature can drop ten degrees on the coast, and he wasn't wrong.  After a hot coffee warm up and the best sausage roll I've ever had, we bump into another BMW rider who is in his seventies.  After some affable, Teutonic chat we are back on the long and winding road.

From Sooke to Port Renfrew,
endlessly entertaining

From Shirley we wind our way north west up the quiet coast of Vancouver Island.  The east coast faces Vancouver and is as busy as anywhere in Canada, but the west coast faces the endless Pacific and remains largely unpopulated.  From Shirley we saw only a couple of other vehicles as we chased the tail of this amazing road that clings to the side of mountains edged by ocean.  The switchbacks that lead down to single lane bridges over mountain rivers look more like Scandinavian fjords than Canadian back roads.

We stop and stretch about forty minutes into the ride at a scenic lookout, which along with many provincial parks, dot the route.  As we clear the straits between Vancouver Island and the mainland and begin to face the Pacific, tsunami warning signs and escape routes begin to appear.  You really get a sense of being on the edge of the world here.  The edge of North America, the edge of the former British Empire, facing half a world of ocean.

Port Renfrew is more an idea than an actual place; a few buildings scattered among the trees.  We pass through it in moments and find ourselves on a rough paved road into Juan de Fuca Provincial Park where we hope to find Botanical Beach.  We strip off the bike gear and stow it in the big Givi box on the back and head down the trail.  The tide is out and an amazing beach full of tidal pools awaits.

We warm up on the long walk down and soon find ourselves clambering over black stone jutting into the ocean.  The sea life is prodigious, with massive strings of clams, crabs and a million other things crawling on the rocks.  The smell of salt and sharp, clean air is magical. We're the only people we can see.

Jurassic Park has nothing on
Juan de Fuca!

We spend two hours wandering around the rocks, but I've only got the bike for the day and the sun is way past noon.  A quick uphill hike back to the bike has us both sweating.  I figure we should eat and the Coastal Kitchen on the way in looked like a good choice, but my son has a thing for chain restaurants and says he isn't hungry (though he was).  I don't get to the Coastal Kitchen, one of my few regrets on this trip.

I'm looking at my watch and wondering how I can possibly get back to Victoria since it's getting on for 2pm and we're not even halfway around our loop yet.  Lake Cowichan is halfway across the island.  It's only 63 kilometres away but this road is something else, you don't make time on it.  Around every corner (and there is always a corner) you find idyllic waterfalls, tumbling mountain rivers and absurdly beautiful alpine vistas.

Almost two thousand metres in elevation
changes, it's as uppy-downy as it's lefty-righty

The BMW is bending left and right over the patchwork surface of the road, the soft suspension soaking up the bumps.  I get into a rhythm and lose myself for a while chasing this road. 

Unlike the Ninja, I can barely feel Max back there until he uncharacteristically thumps into me as a I brake for a switchback.  He mumbles that he's ok, but we've been on the road since 9am, he's had no lunch and he's dopey, not a good combination.  I push on to Lake Cowichan, now more worried about him than enjoying the ride.  I really wish we'd eaten at the Coastal Kitchen before leaving Port Renfrew, we're not putting that to a vote next time.

We stop in Cowichan and eat lousy fast food at an A&W.  He perks right back up and we get back on the road quickly because it's getting on to 4pm and I've got less than two hours to return the F800.  But Cowichan marks the return to the populated side of the island and the highway out of it is the first 100 km/hr zone we've seen since leaving Victoria.  In a flash we're back to the Trans Canada in Duncan and, after a day spent virtually alone on twisting roads, we find ourselves in a traffic jam surrounded by box stores.  We wait our way through the worst timed traffic lights ever in Duncan and finally get moving south towards Victoria.

Even a commuter road like this makes most roads in Ontario look sad.  It's smooth (it barely snows here and frost heaves are all but nonexistent), and the asphalt constantly snakes over and around mountains.  Though very different from the west side wilderness, the highway ride back to Victoria was nice too.

At speed the BMW is surprisingly comfortable.  The tiny screen on the front had me doubting its high speed comfort, but now I understand how wind to the chest can keep your weight off your wrists.  At highway speeds you seem to lay on the wind, it's remarkably comfortable.  The minimalist aerodynamics on the F800ST do a surprisingly good job.

Once clear of Duncan we don't see another slowdown until entering Victoria, and it isn't a big slowdown.  By five o'clock we're pulling back into CycleBC's downtown shop, tired but elated.  The bike did the whole trip, over three hundred kilometres all told, on a single tank.  It also cast some perspective on my Ninja.

The BMW's suspension makes me want to look into the Kawi's, but a 650R is a very different kind of bike than an F800.  Given a choice though I'd take the BMW's buttery, compliant suspension over the teeth rattling shocks on my Kawi.  I thought the lack of a windshield would hurt the BMW but it was surprisingly good, and makes me question the turbulence I get off the aftermarket windshield on the Ninja.  The weird switch gear on the BMW wasn't convenient, but all of the controls were light and responsive, making the bike a joy to take down twisty roads.  It all sounds like a slam dunk for the BMW, but there is one place where the my older Kawasaki leaves the BMW behind.

It's pretty and capable,
but it has the heart of a tractor

After lugging that BMW engine around for a day I was happy to put it down.  At best it chugged down the road, but most of the time it sounded agricultural.  One of the reasons I fell for the Ninja was the sound of its engine, I've seldom heard anything happier.  Whereas the BMW goes about its business with conservative, grim faced determination, the Kawasaki is an eager accomplice, with a soprano's voice.  While the BMW is grumbling to its redline something magical is happening in the Kawasaki.  Happy up to 8000rpm, it dives to the 11,000 rpm redline with a euphoric banshee wail; the last half of the Ninja's rev range is something wonderful.  That it also manages to feel stronger than the BMW even though it's a much smaller lump is also telling.

I enjoyed riding the BMW, but it didn't move me.  The good news is I now have much higher standards for control feel, brakes and suspension, but without that all-singing engine I'm just not smitten.

As for the trip, it was unforgettable.  From sea to sky and back again, it was challenging, exhausting and completely worth it.  Were I to do it again, I think I'd get the bike for 24 hours instead of 8 and stay over in Cowichan before coming back the other way down the empty coast.  That road deserves two way attention, and I'd happily avoid the traffic in Duncan and the stress of trying to rush the bike back at the end of the day.  It also eat lunch at the Coastal Kitchen, damn it.  The days are long on Vancouver Island in the summer.  If you left at noon on one day, you could meander up to Cowichan enjoy a 10pm sunset and be on the road well after sunrise at 6am the next day looking forward to retracing those mad roads back to Victoria - you'd also miss rush hour on both sides.

CycleBC is located in downtown Victoria right under the conference centre attached to the Empress Hotel.  The staff are quick to get you on the road, know the area inside and out and offer up some great insider tips (why we ended up making a point of seeing Botanical Beach).  They offer a wide range of bikes from the F800ST I was on to a BMW GS, Suzuki Vstrom, Kawaski KLR, Triumph Bonneville and various cruiser options.  Everything looked to be in top form (they have an onsite technician), and the F800 was flawless for us.

If you get a chance to ride southern Vancouver Island, you won't be disappointed.  Next time I'm out there, I'm looking at a longer ride around more of the island.