Showing posts with label throttle cable. Show all posts
Showing posts with label throttle cable. Show all posts

Sunday 6 October 2024

Taking a 955i Tiger from Triumph Engineers to Vintage Ownership

 I'm bound and determined to keep the old Tiger in motion. Triumph has abandoned me in
terms of parts support, but there is another way and Classic Bike Magazine shows you how to find it. I used to depend on Practical Sports Bikes for keeping these pre-classics in motion, but they killed it.

Rick Parkington writes a lot about the transition from standard manufacturer supported bike ownership to vintage bike ownership, but what he's really on about is keeping a bike in motion when the plug-and-play relationship with modern bike parts isn't an option any more. For a modern Triumph that happens about 20 years after they build it (I've had older Kawasakis and Hondas that kept providing parts, but I digress).


The biggest thing to get your head around is being ready to find alternatives that meet the needs you're facing rather than following the manual and hoping for parts to arrive that you can swap in. One of my issues on a 90k+ bike is slack in the machine. The throttle stop has worn down over many miles so I've been playing with putting a spacer nut on there.

When I had it apart today I used the grinder to try two different cuts of nut to get my idle back to where it should be. The middle one gives me perhaps a mm of recovered space on the pin that catches the throttle when it returns to idle at a point that doesn't make the engine struggle.


Another one of those vintage approaches is around battling fasteners. You can never assume something will come off as it should. In this case the fastener on the throttle casing on the handlebar creates swear words.

While I had it apart today I put in two new cables (throttle and clutch). Thanks to Rogx in Germany (who are still producing new cables for the 955i Tiger which was popular there), I got two new cables with all the hardware and it arrived early and with no headache (I love dealing with Germans!).

The clutch cable was fraying by the transmission so it was well past time. My thought is that if this one lasts as long as the first one (over 90k), then I'll be happy. I ran both cables next to the existing ones to get the runs right and then removed the old ones afterwards. It was a satisfying rainy Sunday afternoon in the garage.

No complaints (other than Triumph not supporting its own machines when they are less than 20 years old). These cables both did over 90k through brutal Canadian temperature changes.

A satisfying Sunday afternoon getting the Tiger sorted. I think another couple of hours and I'll have it back in motion for the end of the riding season here.

I wrote this as I was catching up on the Indonesian Grand Prix in MotoGP after a crazy (but awesome) week at work. I lost Marc after the Valentino incident back in 2015, but I'm starting to find my Marquez fandom again...



Wednesday 20 August 2014

Getting Connie Back On Her Feet

The front wheel is off to replace
the speedometer gear housing.
So far the cost in parts has been only about $85 for a new speedometer gear from my local Kawi dealer: Two Wheel Motorsport.  Other than that it's been a matter of checking connections and adjusting some poorly run throttle cables.

The gas gauge (reading low/inaccurately) was a loose electrical connection under the tank, cleaned up and connected properly it took about five minutes.  The temperature gauge was similar, just cleaning connections at the sensor (on the left side of the radiator) resolved that.

The speedo was a bit of a puzzle.  I got a new cable assuming the old one has seized (only about ten bucks), but it didn't resolve the issue.  Putting a drill on the cable had the speedometer showing 70km/hr accurately.  The odometer and trip meter both register too, so it wasn't an issue with the gauges.  I looked at the speedo gear housing in the front hub and it didn't spin even when the wheel was.  Robert on the Two Wheel parts desk said these seize up if not lubricated well - they also seize up if the bike wasn't run for a while (as mine wasn't).  He said to make sure I grease the end well when I install the new one.


Well lubed and routed properly, the
throttle cable snaps back perfectly.
The new part should be here Friday.  The local dealer cost about five bucks more than online, but didn't charge me thirty plus bucks in shipping and customs costs, so that's a clear win for buying OEM parts from your local dealer.

The sticking throttle was a matter of taking the cable ends apart at the handlebar and lubing and re-routing them properly - the return cable didn't look like it was installed properly on the higher-rise custom bars on the bike.  After lubing the cables and cleaning the handlebar mechanism I routed the return cable in the proper spot behind the pull cable.  It was tricky getting it all back together again, but once it was done up the throttle was tight, smooth and snapped back like a champ.

I'm hoping to have the speedo done in the next couple of days and then put the bike together for a safety next week.