Space Limitations

At 12x20ft, I'm feeling the pinch...

I wish I had a bigger bike cave.  With only a one car garage I'm having to pick and choose my next steps.  In a perfect world I'd have room for active bikes and a workshop at the back with longer term projects on the go.

The 2 ½ car option at 24x30ft would feel cavernous by comparison to my cramped 9x20ft space, but a garage that big would mean I'd probably have to keep cars in it.  A safer bet would be an outbuilding workshop, like this Canadian made prefab kit.

They have an A style 20x30 footer for just over $12 grand.  That would be wider than my current space is long.  Instead of my meagre 180 ft², I'd have a whopping 600ft².  That kind of space would let me chase down all the loose ends I'm considering right now.

My current urges run toward a couple of dirt bikes for my son and I, a distance capable road bike and something more intimate for short blasts and track days.  While the working bikes get their occasional maintenance, I'd also like space for a project bike.

Roughly to scale, that 20x30 workshop would fit the bill nicely.

Out On Me Mota!

The Connie at the covered bridge in West Montrose

Finally got out for an hour today.  Only about 5°C, but sunny.  With a sweater and my swish new jacket I was comfortable behind the Concours' fairing.  At speed on back roads you only get a bit of wind around the head.  Your hands are protected by the wing mirrors and the rest of you is behind fairing.  The Connie is comfy in the cold.

The bike feels very light once it's in motion, very flickable.  I'm coming off a Ninja 650r, so I'm riding 350 more ccs, two more cylinders and one hundred more pounds of bike, but the Concours feels quick.  It doesn't spring forward with a banshee's wail in the upper rev range in the startling way that the NInja did, but it's not nearly so peaky either.  It also has suspension more than up the task of dealing with Canadian roads.  Where the Ninja used to rattle my teeth over a pothole, the Connie manages to swallow the worst of it while still feeling very connected to the pavement.

The Concours pulls with urgency off idle, but that urgency becomes an avalanche of torque as the revs rise.  I gave it the mustard off one stop light and was shocked with how quickly 100km/h appeared.  Both bikes are quick, but I always assumed the bullet shaped, lighter, sportier Ninja would have been the quicker of the two, that stop light torque avalanche made me doubt that.  I ended up looking up the stats on both bikes.

The bikes are coming out of hibernation in Canada - like this
little jewel of a Honda with not a spot of rust on it.

The Ninja 650r does a 12.06s quarter mile at 108.79mph, the Connie edges it the quarter with a 12 flat at 109mph!

While almost identical, how they do it isn't.  The Ninja needs a lot of throttle and a glib clutch to hook it up in the top half of the rev range, and then judicious gear changes to keep you in the top four thousand RPM through many gears.  It's a thrilling, high tension rush up through the gears.  With the Concours you drop the clutch at about four thousand RPM and the motor just picks up the bike with no wallow and storms to the redline.  A single gear change gets you up to legal limits.  Where the Ninja had that intoxicating banshee wail, the Concours has a baritone bark that becomes a godlike roll of thunder.  I used to think the Concours inline four wasn't as happy a creature as the Ninja's parallel twin, but after hearing the big-four warm and in voice today I'm starting to think she just sings a different tune, but it's no less happy.

The ride was only about an hour, but I went from constantly comparing the experience to my dear, departed Ninja to wondering just what the Concours is capable of.  As a shakedown after a long winter of maintenance, it has begun the process of rebuilding my confidence in this new machine.

Pannier Thoughts: Motorbike Repair Kit Gear

Having never had on-bike storage before, or a bike designed to cover big distances, I'm thinking about what I could leave in the bottom of the panniers to keep us on the road. 

Here's the short list so far:

A bike specific multi-tool, this BikeMaster metric device covers a lot of bases in terms of general usefulness.

$16.18 from canadasmotorcycle.ca
300g

Puncture Repair Kit.  Many moons ago I used to do this at Canadian Tire, so plugging a tire is nothing new, and if I've got the bits I need on the road I'll be able to get us going again in short order.

$~20 from Canadian Tire
200g

Yukon Steel Multitool.  I use a generic one at work all the time.  They work well and I don't need a fancy brand to somehow validate my handiness.

$30 from Canadian Tire
325g



I'm also going to grab a lightweight nylon tarp.  You can get tough, camping ready ones that only weigh about 500 grams and fold up into the size of an envelope.  Along with a little roll of duct tape, small hand pump, some nylon string and a mini wd40 can, I'd have a very light and small collection of handy bits and pieces that would keep us moving if we ran into a problem.

Creating Paint Decals For a Motorcycle

With weather like this,
who needs enemies?

I've been floored with a wicked stomach flu the past couple of days, but I had enough in me today to get the last of the painting done and finish assembling the Concours.  It's safetied, insured and ready to launch.

As expected, Canada isn't cooperating.  I'm hoping I can go for a short jaunt on Monday, but otherwise the week is looking pretty dismal for riding.

The finishing touch was my first go at a stencil on a bike.  I tried paper, then plastic film with no luck (it lifted off the compound curves of the fairing), but eventually created a sticky template using printable stickers.  Some research suggested that frisket film would have been ideal, but it's expensive and hard to find.  Another alternative is transfer tape.  Having said all that, printing your design on sticker worked well and what it did leave behind was easy to clean off.

After printing a design, I exacto-knifed the text out and then put the stickers on the bike.  A few light coats of spray and the sticker came off with no problems.  Now that I've got the hang of it, creating layered decals should be a pretty straight forward process.  Finishing them with my preferred clear coat seals the whole thing up and gives it an even surface.

The Concours came to me with all sorts of cracks on the right side fairing (it had obviously been tipped over at some point).  The previous owner had done a pretty good job of reattaching everything with plastic weld, but it would never be perfect.

Rather than trying to hide those imperfections, I remembered a kind of Japanese pottery I once saw in Tokyo.  Kintsugi (金継ぎ) literally translates as 'golden joinery'.  It's a form of pottery that, rather than hiding the blemishes caused by age, emphasizes them by using gold to seal the cracks.

What I've done with my old Kawasaki is highlight those cracks in gold and put the kanji for kintsugi on there.  She should be proud of those cracks.  Twenty years of living in Canada will give you wrinkles, they should be celebrated.

How to Pick a Project Bike

I'm still wallowing in the sense of satisfaction from taking an old, field-found Concours and putting it back on the road again.  With a road-ready bike in the garage I'm looking for another project bike.  I'm not short on choices, a quick look online revealed a wide variety of 'project' bikes; apparently a lot of people start them and don't finish them.  You can pick up failed projects that run the gamut from boxes of bits to a machine that just needs a bit of TLC.  I'd think you have to feel like a real burk if you bought a bike, dismantled it and then walked away from the mess you made, but people do it.  I'm left wondering if some people start projects just to waste time rather than aiming for a finished product.

Knowing which bike to pick is a big part of selecting a workable project.  The Concours was owned by an older fellow who knew what he was doing and fully intended to ride the bike again.  It wasn't stored properly or used, but the attention paid to it was knowledgeable, making it a good choice for a project.  I was able to hear it running and even rode it home, so I knew what I was getting into.  

The Connie is also a popular bike with a huge online community.  The ZG1000 Concours I have was in production from 1994 up until 2006 and '86 to '93 in a previous, similar generation.  A lengthy production run means lots of parts out there.  I had no trouble finding both new and used parts for it and getting advice was as easy as logging into the Concours Owners Group or referring to the easily found shop manual.

As a starting project the Concours was a good choice.  For my second project I'm looking for a bit more of a challenge.  Just north of me a 1989 Suzuki DR600 Djebel came up for sale, menacingly suggested as a project bike.

The DR600 evolved into the DR650 in 1990.  DR650s are still in production today, but the DR600 was quite a different machine.  After doing some digging on the interwebs I discovered that finding parts for it might be a real problem (one Suzuki dealer said there was no such bike).  There is no shop manual available from any of the usual publishers and the only thing I could find that was close was a photocopied PDF of a 1985 model from a guy in Australia.  The bike was available in continental Europe and Canada, but not the UK or the US, so I'm looking at a long out of production bike that was never sold in the largest market in the world.  This didn't stop me from going up to look at it though.

The DR600 is a huge trailee machine.  The young owner had the ownership, but it was still in the previous owner's name in spite of the bike being in his possession for a couple of years; the project had obviously gone stale.  The amount of rust on fasteners suggested that the bike had been left in the weather for at least some of the time.  It won't run, rust in the tank and fuel system was the diagnosis.  Aftermarket tanks are pretty easy to find for off road bikes (and look very Mondo Enduro), but there are none specifically for the DR600.  A DR650 tank might fit... might.

A non-running machine means you're missing a chance to get a sense of the internal workings.  You're probably walking into a complete engine rebuild if the bike has had rust force fed through it during two years of failed diagnostics.  An unplugged speedo cable and loose, corroded wires also raise questions around the accuracy of the mileage as well as the potential for annoying electrical issues.

I'm looking for a challenge, but the Djebel (an Arabic mountain!) is one I'm too cautious to climb.  If I'm a decade in and have wrenched a lot of bikes, I might have taken a swing at it, but not when the asking price is similar to a ten years newer, running KLR650.  I still had to fight my mechanical sympathy which was tugging at me to take the bike home and make it whole again.

So, I'm still looking for another project bike.  An '81 Honda CB400 came up nearby for half the price of the Suzuki.  Also not running, but a much more popular machine that isn't a problem for parts availability or service manuals.  Stored inside, it looks like a good candidate for my first rebuild.  It also looks like a good choice for a more complicated customization.  A CB400 Scrambler would be a sensible evolutionary step in bike builds for me.