Showing posts sorted by date for query chain. Sort by relevance Show all posts
Showing posts sorted by date for query chain. Sort by relevance Show all posts

Tuesday, 4 February 2025

Kawasaki Concours C14 1400GTR Valve Check Part 2.4 - Cams out, shims measured!

 After what seems like weeks of disassembly (because it has been), the C14 valve job is finally turning the corner back towards reassembly! I'm pushing to get it around the corner because even with all of this documentation I still want to have muscle memory of how it came apart when I put it back together. Today the cams came out along with the shims and everything got measured, so it's time for some maths!

The process of taking the cams out is pretty straightforward, but like everything else has twice as many fasteners and bits to it than you'd expect.


These oil pipes all have to come out. They're only held in by o-rings but were a struggle to release (you can imagine the heat cycles the o-rings in there have been through). What seemed to work best was (very carefully) getting a slot screwdriver down at the base and gently freeing it.

Caps off revealing the cams. With the tensioner removed (notice the slack in the chain) you can slip the cams out from under it.

The oil pipes (top right), cam chain tensioner (bottom right), intake (bottom) and exhaust cam shafts, and then the four caps and hardware (top left in the order they came out with fasteners included).

...and finally, I'm at what this whole production has been about: the shims under the cams. The caps are suctioned in with oil, but if you give them a turn by hand the magnet picks them up easily - the shims are underneath.



What the gaps are supposed to be: SPEC: exhaust valves 0.19 - 0.24mm Intake valves 0.12mm to 0.17mm.

red = tight, white = spec, pink = on the cusp of tight: most are tight so will need slightly shorter shims to make a bigger gap, but we're talking fractions of a milimeter here.

              Cyl 1                  Cyl 2                Cyl 3                Cyl 4

Gap   0.18   0.18         0.2    0.19       0.19    0.19       0.19   0.21
Shim  2.27  2.22          2.29  2.29       2.30    2.30        2.30    2.23

Gap  0.15   0.14         0.13    0.13     0.10   0.13         0.11   0.12
Shim 2.25  2.20          2.22  2.20       2.30    2.25        2.20    2.25

Here's the calculator (I just threw it in a spreadsheet):


They look like they do them in 0.05mm sizes. Let's see if I can do this in my head.

Cylinder 1 Exhaust 1 needs a 2.20 and a 2.15 (I'm going smaller because everything was tight and a smaller shim means a bigger gap). 2.20mm would mean the 0.18 gap becomes a 0.25 gap (too wide). A 2.25 shim only gets me 0.02 back and makes the 0.18 a 0.20 gap (in spec but up the tight end). C1 Exh 2 2.20 gets me 0.20 (spec but up the tight end - but maybe that's as close as I can get).

Exhaust
C1 E1: 2.25 (0.20 gap)      C1 E2: 2.20 (0.20 gap)
C2 E1: 2.25 (0.24 gap).     C2 E2: 2.25 (0.23 gap)
C3 E1: 2.25 (0.24 gap).     C3 E2: 2.25 (0.24 gap)
C4 E1: 2.25 (0.24 gap)      C4 E2: 2.20 (0.24 gap)
Intake
C1 I1: at spec                    C1 I2: at spec
C2 I1: at spec                    C2 I2: at spec
C3 I1: 2.25 (0.15 gap)       C3 I2: at spec
C4 I1: 2.15 (0.16 gap)       C2 I2: 2.20 (0.17 gap)

Shopping Canadian is Harder Than it Should Be

The kits aren't helpful - I'd be paying for a pile of shims I don't need and they only come with 3 in each size, so I'm stuck there too. They also only come in 0.05mm gaps. Following the above logic I should buy 2.25 x 7, 2.20 x 3 and 2.15 x 1. Let's go have a look at a Canadian option: https://fortnine.ca/en/pro-x-valve-shim-refill 

At $15.78 a pop I'm looking at a salty ~$170+ plus taxes, but (of course) they barely have any in stock so even if I wanted to pay through the nose it's still a no go. Looking through other makes on there, they all look to be out of stock. So much for buying Canadian.

Let's try another one: Parts Canada: 
0926-1391: 215mm x 1  0926-1392: 220mm x 3  0926-1393: 225mm x 9

...but Parts Canada doesn't sell online and seems to work out of people's garages which doesn't fill me with confidence.

This got the thumbs up on the GTA motorcycle group:
And they're on it - and even have half sizes! So now I can touch up my gaps better.


Here we go again:

Exhaust 
C1 E1: 2.225 (0.225 gap)   C1 E2: 2.175 (0.23 gap) 
C2 E1: 2.25   (0.24 gap)     C2 E2: 2.25 (0.23 gap) 
C3 E1: 2.25   (0.24 gap)     C3 E2: 2.25 (0.24 gap) 
C4 E1: 2.25   (0.24 gap)     C4 E2: 2.20 (0.24 gap) 
Intake 
C1 I1: at spec (.15)              C1 I2: at spec   (0.14 gap)
C2 I1: 2.20 (=0.16 gap)        C2 I2: 2.175  (=0.17 gap)
C3 I1: 2.25 (=0.15 gap)        C3 I2: 2.225  (=0.16 gap) 
C4 I1: 2.15 (=0.16 gap)        C2 I2: 2.225 (0.16 gap) 

14 out of 16 valves need shims.

2.225 x 3, 2.175 x 2, 2.25 x 6, 2.20 x 2, 2.15 x 1 (total of 14)


Under $30 US. Even with the conversion, shipping, customs (and now tarrifs), I'll still be miles ahead. The site is a joy to use, they sell individually AND at a higher resolution than anything I could find in Canada. I'm book marking https://www.rockymountainatvmc.com/ 

I'm going to calibrate the digital measurement tool I'm using by checking that the existing shims are 9.48mm diameter. It seemed close by eye but at fractions of a milimeter eyes aren't much good. I found the number changed depending on how I hold it, so if I can figure out which is the most accurate way, I'll use that when I do the confirmation measurements (measure twice cut once etc).


Where the cam chain tensioner is, in case the super close up in the shop manual proves unhelpful (as it did with me). 2 x 8mm bolts and it springs free. Reinstallation involves taking the tension off so you can align the chain.

New caliper is consistent which makes me trust it more, so I went with the new numbers.

New caliper. It consistently reads the same, which the other one didn't. It give me more confidence in the results. Here are the new numbers with Rocky Mountain's best shim fits:


I like to get my head around the maths so I backed up all the new measurements by visualizing the gaps they would produce - all nice and well within specs.

Just put the order in with Rocky Mountain. With FexEx and customs I'm under $75CAD all in. So I'm getting the right sizes and just what I need for well under half what it would have cost me to buy less accurate choices that aren't in stock anyway in Canada. How do we get this so wrong?

Tuesday, 31 December 2024

Kawasaki C14 Concours / 1400GTR Valve Clearance Research & Resources

 


Research

Concours 14 parts: https://www.kawasaki.com/en-us/owner-center/parts/2010/ZG1400CAF

Fuel tank sits on the frame:


Cylinder cover parts and diagram. Isn't that fantastically complicated?



The battery box slots into the side of the frame. Not sure if I have to remove it to get to the cylinder head. Honestly, with that much frame around it, how on earth do you get into the valve cover at all?


Airbox diagram: it slots into the frame on the other side from the battery. Again, not sure if that all has to come out.


Based on what I'm seeing here I need to take a lot of photos as I dismantle and keep everything on a clean sheet in order next to the bike so I have a chance of getting it all back together again. Organization will be key!

***

Hints at problems with sealing the new gasket? https://forum.concours.org/index.php?threads/valve-cover-gasket.53892/

Murph's Kits parts: https://murphskits.com/c14-valve-adjustment-kit-1/ promises to provide all the bits you need (that the dealer parts counter guy won't bother to tell you about):

Oil leaks become an issue unless you replace all the o-rings as well as including a new gasket? Might as well change the spark plugs and fuel filter while in there.  Ends up being $338 (CAD) for all of it, plus another forty bucks in shipping - still much cheaper than parts from the local dealer and with helpful additions so I'm not left with a leaky mess. I've got Murph's Kit bits all over the C14 and trust them. The set is ordered.

***

Good list of parts numbers for C14: https://zggtr.org/index.php?topic=1650.0


2010 C14 Service manual - 99924-1431-01

AIR FILTERS
Air Filter Element - 11013-0014
BMC Air Filter - 466/04
K&N Air Filter - KA-1406

Fuel
Fuel Pump filter/strainer/whatever 49019-0013. From a 2013 Kawasaki 750 side-by-side (not sure what they are calling it).
Fuel Pump O-ring - 670E5075
Fuel pump (fuel pump housing would need to be disassembled) http://www.fuelpumpfactory.com/Kawasaki-fuel-pump-Concours-14-s/6323.htm

WASHERS & Push Rivets
Final Drive Crush Washer - 92022-1086
Final Drive O-Ring for Filler Cap - 92025-1735
Oil Drain Plug Crush Washer - 92065-097
Water pump coolant drain crush washer - 92200-0498 Adept Power Sports

Fairing screw nylon washers:
5.3mm ID X 11.5mm OD X .5mm thick - 92200-0006
10.4mm ID X 19mm OD X .5mm thick - 92200-0157

Windshield mounting screw nylon washers:
10.3mm ID X 17mm OD X 1.0mm thick - 92200-0380
Nylon Push Rivet (two sizes) - 92039-0051 & 99039-0051
Push rivet under the windscreen - 92039-0048
Motosport.com Bolt Brand 6mm Nylon Push Rivet - 2005-6RIV (These may not work)
Balkamp part number 665-1446 (pkg of 9) available at NAPA for (rivet 92039-0051)
Hillman push-in Nylon Rivet - 1/4 inch H#881216 (Lowes) barcode 0823671607, for the top of dash
Grainger http://www.grainger.com/Grainger/Push-In-Rivet-5MUF8 (not sure if these fit)
Amazon http://www.amazon.com/Tusk-Kawasaki-Suzuki-Fender-Rivets/dp/B0039LEU0I (not sure if these fit)


MC OIL FILTERS Designed for the bike
Kawasaki 16097-0004
K&N KN-303
Mobil1 M1MC-134 (crosses to a K&N KN-303)
Hiflofiltro HF303/303C
Amsoil EaOM103
Emgo 10-82222
Fram PH6017A
Parts Unlimited 010035X

Oil Filters others use (other than OEM fitment - use at own risk)
A/C Delco - PF2135
Amsoil - 24942 (I think this is a Wix filter)
Napa Gold - 1358
Napa - PS1358 (black and costs less)
Purolator ML16817 (made for MC, not sure if it fits our bikes)
Purolator Pure One - PL14610 (Note: The Purolator website does not recommend using cage filters on MCs)
Purolator Pure One - 2.5"- PL14612 (Note: The Purolator website does not recommend using cage filters on MCs)
Wix - short: 51358; long: 51356
Champion 7317 (same as SuperTech)
Mobil 1 M1-110

BULBS
Tail License Plate Bulb - 92069-1055, 5007, R5W (5 watt)
Front/ Rear Turn Signal Bulbs - 92069-1125
Turn signal bulbs are 7507A bulbs (BAU15s base)
Headlight Bulb 12V-60/55W - 92069-1002 (standard H4)
Small headlight Bulb 12V/5W - 92069-1016
City lights are either a 2825 (5w) or a 2886 (6w)
City lights (LED, inverted cone, white) 194 or 168

Switches
SPST Waterproof Miniature Rocker Switch (On-Off) 16A Green 12V (also available in red) .921" Long x .685" Wide x .551" Deep Part Number: NTE-54-204W $5.40 each https://shop.vetcosurplus.com/

TIRES/Wheels
Front Tire Size - 120/70ZR17
Rear Tire Size - 190/50ZR17
Front bearing seal (08/09) 92049-0050
Rear bearing seal (08/09) 92049-1061
Wheel Bearings (F) - 6005UU oem, or 6005 2RS1 or 6005 2RSH (SKF replacement numbers)
Wheel Bearings (R) - 6304UUC3 oem, or 6304 2RS1 or 6304 2RSH (SKF replacement) the "C3" designation is a standard for precision, SKF bearings are normally C3 unless specified otherwise...
Rear Wheel Bearing All Balls - 25-1353 (Comes with one seal - you need one kit - it has two bearings)
90 Degree retrofit valve stems for the original tire sensors: Honda part VALVE ASSY., RIM 42755-MCA-R31 2014 Goldwing

Steering
Steering Stem Bearings - All Balls Racing -Tapered roller bearing and seal kit for steering stem (steering head) C-14
Part No. 22-1039 Cost: $47.95 http://www.allballsracing.com/

BRAKE STUFF
Front pad Assembly - 43082-0071 (2 EA) (08-09)
Front pad Assembly - 43082-0112 (2 EA) (2010)
Rear pad Assembly - 43082-0055 (1 EA)
Rear brake pads - EBC FA254 (Kevlar) or FA254HH (Sintered)
Front brake pads - EBC FA417/4HH (Sintered)
Front pads - Ferodo FDB2220ST (mcstuff.com p/n 454-1071, requires two sets)
Rear pads - Ferodo FDB2111P (p/n 454-2682) (evidence is these don't last as long or bite as well as other brands)
Carbone Lorraine - 1177SBK5 (front x 2), 2813RX rear
Front ABS brake line - Galfer SS FK003D625-3
Caliper rebuild kits - https://brakecrafters.com/product/caliper-seal-kit-bcnr0036/

Engine Parts
Spark Plugs - CR9EIA replaced by CR9EIA-9, gap .036 IRIDIUM!
Valve cover gasket - 11061-0263
Pulsing Cover gasket - 92055-0086
Oil pan drain bolt - 92066-0079
Oil pan drain bolt with magnet - MP-01, MP-11 for the rear drive http://www.magneticdrainplug.com
Manual Cam Chain Tensioner APE KTZx14
(NOTE: This replaces the self adjusting cam chain tensioner and eliminates the 'startup rattle'. Downside is that you will have to keep an ear out on the adjustment. There is no track record on how long the adjustment holds. USE THIS AT YOUR OWN RISK! )

Replacement Exhaust Header Nuts - McMaster-Carr 93795A230 M8.0 Oval Locknut. Use with stainless steel washers.
Fuji-lok nuts for the Exhaust Header - Use with stainless washers
Note: the '10 manual specs 13ft/lbs for torque. This should apply to the other manuals as well.
Oil filler cap - 16115-1009 (note: Fits the rear drive as well)

Tools
Oil filter wrench - 57001-1249
Pennzoil oil filter wrench 2"-3 3/4" 51mm to 95mm
JIS +2 Driver (for the 'flies) http://www.ikaswebshop.com/hodjis2dr12s.html
15mm drag link tool for rear drive filler plug http://search.harborfreight.com/cpisearch/web/search.do?keyword=drag+link
Stem nut socket from CycleDude
Steering stem top nut - 12mm hex 79.7ft lbs torque
Front wheel removal - 13/16" spark plug socket, reversed
Rear Axle - 27mm socket for the large nut, 14mm hex wrench for the left side

Final Drive
Filler cap o-ring - 92055-049 (31mm)

Swing arm
OEM Left hand side torque arm bolt is 10x63mm with part number 92153B (used to be 92153A)
OEM Right hand side torque arm bolt is 10x67mm with part number 92153C (used to be 92153A)
The flanged lock nut part number is the same for both bolts 10mm diameter nut with part number 92210B

Electrical
Battery for FOBs - CR2025 3v (watch battery)
Battery for TPS - CR2032L/F1N http://www.digikey.com/product-search/en?x=0&y=0&lang=en&site=us&KeyWords=P668-ND
Other sources for TPS batteries https://octopart.com/cr-2032%2Fvcn-panasonic-19088802
Or P660-ND check both of them out on digikey's site.

12V bike battery sources
Stock battery FTZ14-BS Furakawa - dealer sourced most likely (expensive)
AGM MBTX12U 14AH by MotoBatt (I have this and it's working fine, no issues)
Shorai battery LFX21A6-BS12 Tender SHO-BMS01
Battery Stuff http://www.batterystuff.com/powersports-batteries/sYTX14-BS.html

Bodywork
Left side cowling parts 39156-031, 033, 034, 0371, 0395
Battery cover stud rubber grommet - Frame fittings, p/n 92075-1011, damper

Levers
Brake - ASV BRC511
Clutch - ASV BRC511

Key Blanks
Key Blank - ILCO KW14R Warning, this may only work for the 08 model locks and there appears to be two types of keys in use. The KW14R only works with one of them. If your key starts with an A it will be a "Silca KW14R" keyblank. If it starts with a B it will be an "Silca KW14" keyblank.
Works ok on the bags but you will need to not insert it the whole way for the seat as it doesn't have the stop the Kawi key does. http://www.mysecuritypro.com/index.asp?PageAction=VIEWPROD&ProdID=663
Ron Ayers has new Oven Knob keys. A and B style key. If you look at your key in the fob it will have a number that starts with either A or B.
27008-0050 Style A
27008-0051 Style B

TPMS sensor part numbers
US bikes 315 Mhz (green). Note that EUR, AU, SEA use 434Mhz sensors (blue). MY (have no clue what MY stands for) sensors 315Mhz (red)
2008-2013 21176-0125
2014-2015 21176-0748

Monday, 24 July 2023

Guest Post: Wolfe and the IBR Parts 4-6

 The Iron Butt Rally is long distance motorcycling's most challenging endurance event. It runs once every two years in the continental US and Lobo Loco Rally Master, Wolfe Bonham, is a veteran of the event. Wolfe ran the 2023 IBR and has been sharing his ride on Facebook, but he said he's OK with guest posting on TMD, so here is parts 4-6! Eleven thousand miles in eleven days? Enjoy!

Parts 1-3 can be found here.


Part Four - IBR 2023

The Heavens Open up

Heading southbound it isn't long before I encounter my first of many mechanical issues.  I notice my windscreen is getting closer and closer to my cell phone.  I had adjusted it yesterday and it becomes apparent I didn't torque down my Tobinator tight enough.  I jump off at the next exit and waste 10 minutes getting it done right.  This will be one of many roadside repairs in my near future. 

Back on I-79 and it's not long before I realize I'm running short on fuel much sooner than expected.  I check my Garmin for the next available fuel and am once again off the highway.  My auxiliary fuel cell is transferring fuel much slower than anticipated and I make a mental note to turn the transfer valve on sooner.  On the upside this exit has a Jersey Mike's, so I quickly snag a Bingo location while off the highway with a quick iced tea.

My next fuel stop snags the ever present Waffle House chain, but then I see the storms building across my path.  The next 2 days will have me ride through no less than 7 severe thunderstorms.

Crossing on HWY 19 the weather changes. What had been a rather warm afternoon suddenly becomes very cold, and the skies open up.

Prior to the rally I had discovered that my now 6 year old Klim Carlsbad riding suit was no longer shedding water like it used.  I had followed their instructions to re-water proof the outfit, but this would be the first real test.

Eventually the rain was becoming so heavy that my wheels were parting puddles deep enough to send spray up to my knees.  Worried about hydroplaning I spied an upcoming Bojangles on the next exit.   That's when I also noticed I had an oil pressure light glaring at me on the dash.

It looked like a brief break would allow this storm to pass.  I could get an actual meal, dry my gear, and look into my oil situation.  

Under the awning of the gas station next to the restaurant I could see my oil levels were good.  I guessed the only thing to do was continue riding and watch the engine temp.  If it began to rise I'd know that oil wasn't getting to all the needed spots.

Soldiering on I was getting really tight on time to make The Varsity restaurant in Atlanta, GA before they closed at 9pm.  This chain is on the bingo card, but only available in the Atlanta area.  I figured this would likely be my only trip through Atlanta on the rally, so I had to get it today.

This would mean passing up on visiting a Pal's Sudden Service bingo restaurant en route.  I figured I'd be able to find one later in the Rally as they are more common.... spoiler alert... I didn't, and it would cost me blacking out the entire card!  Day 1 decisions can have a cascading effect, like the butterfly that flapped its wings in Central America 3 days ago that is now causing the storms in the southern USA I'm now riding through.

My route to Atlanta only diverged enough to snag the high point value giant peach water tower in Gaffney, SC that was featured on the rally poster.

I called ahead to The Varsity to make sure they didn't have any ideas of closing early, threw away another planned stop at a Whataburger location, hauled ass to downtown Atlanta where Cherrelle was waiting to close with my peach lemonade already poured!  Phew... and it was refreshing too.

Also in the downtown was a metal peach sculpture that proved tricky to find a spot to park to take the photo.  After doing a couple of laps around the nearby stadium I figured using one of the hotel lots was the only real option... and low and behold, I run into Jeffrey Gebler pulling out of one.  He let's me know he had greased the valet with a few dollars to let him park there.  I quickly followed suit.  

On returning to my bike a group of high school students and their teacher were checking out my bike.  They were in town on a skills competition for, of all things, motorcycle and small engine repair.  I took a few moments to chat with them and show them the live tracking.  We wished each other good luck in our competitions and I headed out of Atlanta for Florida. 

This final stretch of the night had me in more thunderstorms and it was becoming quite obvious that my Klim gear was indeed no longer waterproof.  More concerning was the amount of water now pooling in my Sidi Adventure Goretex boots from running down the back of my calves.

Watching the tracker I knew most Florida bound riders had pulled off for the night, and I could see they were snug out of the weather in hotels along I-75S.

I was determined to push further and arrived at the Florida welcome center rest area where I curled up on a picnic table under an awning for 2 hours sleep...

Or so I thought...


Part Five - IBR 2023

The Struggle is Real

I wake up to the sound of distant thunder. A quick look at my weather app shows another massive storm about to roll through, and the winds are picking up.  I doubt I'll stay dry under this little park awning so I head for the shelter of the nearby welcome center.  Inside I chat with a very friendly security guard as we watch the rain flying sideways and palm trees bending in the wind.  I hit up the snack machine for dinner/breakfast, then make the call that I might as well be putting on some miles if I'm no longer sleeping.

I make my way through several clusters of storms on the way to Cedar Key in the dark.  It should be just after sunrise when I arrive.

Suddenly my lights pick up movement from the ditch. An armadillo is attempting to cross the road, and given the wet conditions there's very little I can do but brace for impact.  I've always feared hitting one of these after seeing one destroy a wheel well and fender of an RV as a child.  I expect it to be like hitting a rolling bowling ball.  Bam!

In actual fact it was more like a large raccoon.  Sorry little dude. 

I pass by 2 other riders heading back out of of the Key that must've passed me while I napped.  It's quite windy with the nearby storms and i struggle a bit with the rally flag.

From here I'm off to New Orleans.  The morning is chilly and my gear is still soaked. As I get close to Tallahassee it starts to warm up and the sun is out.  I stand up on my pegs to get my gear in the wind to help it dry out.  It's working, except my boots are still swamped.

....OK OK... the clutch.  For the past day all I can smell when at lower speeds is burnt clutch.  I've made the decision to shift the bike to neutral anytime I'm stopped at a light to help preserve it as much as possible.   This goes against everything we teach as motorcycle instructors.  I'm also being as gentle as possible going through the gears when accelerating.  Between it, an oil pressure light, my slow to transfer auxiliary fuel tank, and wet gear, the first 24 hours has kept me on my toes. 

... back to Day 2.

As I get to Mobile the temps soar.  It's over 100F and extremely humid.  I snag a Whataburger for my Bingo card and to cool off.  I've been carefully watching my engine temp, and given how hot it is outside, if my oil pressure sensor warning was accurate the engine should be running extremely hot.  It's not.  In fact, it sounds great at speed,  although now at idle I'm starting to notice a concerning rough vibration throughout the bike.  I probably should have performed a valve adjustment before leaving Canada.   Great!  One more thing to nag at my mind for the next 9 days.

Leaving Mobile they are thunderstorms popping up everywhere due to the heat and humidity.  Coming through Gulfport and Biloxi I'm faced with 2 of the worst.  Visibility becomes almost zero, signs everywhere warn of flash flood areas,  and I'm trying to position myself behind transport trucks so they can part the water as much as possible to keep me from hydroplaning.  I'm standing on the pegs,  hazard lights on, crawling at less than 20 mph.  My mind keeps telling me this is too dangerous, but there really is nowhere to go. My mind also tells me that we're "the World's Toughest Motorcycle Riders".  The words of one of my famous instructors,  Simon Pavey come to mind.  "Have a spoonful of concrete and harden the 'f' up!".  I soldier on towards New Orleans. 

The weather breaks for a bit and I'm able to snag a CookOut, Popeyes, and Sonic, all at the same highway exit. There is another storm front about to descend onto New Orleans, though, and it's a doozy.  The I-70 bridge is so windy I have the bike leaned at almost 45 degrees and I'm getting tossed back and forth in my lane.  Fortunately there aren't a lot of other idiots out here on the bridge in this weather, so I'm not worried about hitting another vehicle.  At worst I'll get to go for a swim over the railing! 

Into the city and I'm trying to stay ahead of the front.  I quickly snag my photo and head west.  Twice the winds in town almost knock the bike over at traffic lights, and several signs are blown off buildings.  I need to get out before this hits.  With some creative moves at traffic lights I'm back on the highway towards Baton Rouge where I have a Weinerschnitzel bingo restaurant as my target.

Arriving there my weather radar shows a potential tornado, and the staff offer to let me park the bike under their drive-thru shelter. We all watch my radar in hopes it won't be too bad.  It passes on the other side of the river, less than 2 miles from us!

I thank them and soldier on toward Lafayette. It appears the storms are behind me for today.  I snag the Crawfish Capitol sign, and head towards Houston.   Other than the interrupted nap in Florida I've now been riding for 32 hours straight.   I plan to pull my mandatory rest in Houston after snagging another 2 bingo restaurants. 

That night in the hotel room I remove my boots to assess the damage.  36 hours of wet feet and hot, sweaty conditions has led to Trench Foot.  If I can't sort this out I'm afraid I won't make the next 9 days.



Part Six - IBR 2023

Reality Setting In


The alarm goes off far too early and I'm donning still wet gear.  This doesn't bode well for my feet, but there's little I can do at this point. Stepping outside at 4am I'm hit with a wall of hot, humid air. My glasses instantly fog up, as does my visor even with pinlocks.

So far I've had to throw away WVSP - 539 pts, TNGA - 586 pts, and a Pal's bingo restaurant. I realize to safely make the group photo bonus in Kansas by 3pm I'll also now need to throw out TXHU for another 556 pts.  That puts me almost 2000 points off my plan due to weather delays and mechanical concerns.  Leg 1 isn't going to plan... and it's about to get worse.

I get through Houston before most people are up and set my sights just north of Austin for Ding Dong, TX.  Austin traffic slows me down a bit more than expected, along with a missed highway exit.  I'm getting concerned if I'll make the group photo.  At this point I have 30 minutes to spare, but I'll need at least 3 fuel stops, as well as dealing with Dallas and Tulsa traffic.

Apart from a few construction slow downs I get through Dallas in decent time, despite hitting the ring highways at rush hour.  Thankfully there is an HOV system.  But I'm down to less than 15 minutes to spare for the 1632 point group photo.  I'm sweating, both because of the stress and 100+F temperatures.  At least it's not raining any longer, but I can feel my feet continuing to deteriorate in my boots.

As I get closer to Sherman, TX my phone alerts me to a traffic slowdown for construction.  It's going to add 33 minutes.  That's not acceptable. As the slowdown begins I head for the shoulder with hazard lights on.  It's backed up way too far to run the shoulder all the way through it, despite having the excuse of an air cooled bike that will certainly overheat in traffic like this.  Then I see a parallel service road divided from me by a ditch and patch of grass.  Well, I am on a GS...

Even using all these tactics by the time I'm north of the construction my Garmins indicate I'll be 10 minutes late to the group photo.  I doubt I can make that up, and I still need to battle through Tulsa.   It's time for another change of plans.

The RallyMaster Jeff Earls is a genius at making aspects of the rally just barely attainable. Riders going to the group photo in Kansas at 3pm would have very little to do afterwards except ride to the Tulsa checkpoint 2 hours south, arriving 3 hours early.  The bonus- extra rest.  However,  there is a little 702 point location just west of Oklahoma City.  If you run the calculations you *could* immediately leave the group photo, struggle through Tulsa and OKC rush hour traffic, twice, once each direction, and arrive at CP1 10 minutes late.  At 20 points per minute penalty you lose 200 points, but still net 500.  A reasonable gamble... but everyone else would gain 3 hours more rest.

I had planned to make this gamble, but now that I won't even make the group photo, I plug OKER-702 pts into my Garmins and divert away from Kansas.  I'll snag OKC early and head to the checkpoint.  I've now thrown away almost 4000 points.  My thoughts turn from top 10 to just finisher status.  It's a tough pill to swallow this early in the event.

En route I stop by a drug store for some Epsom salts, anti-fungal powder, and medicated creams.  I need to get serious about my feet.  I'm concerned this is turning into a staph infection, and that would certainly mean a DNF.

As I'm eastbound on I-44 I see 2 rally bikes hauling ass westbound.  Only 2 brave souls opt to try to snag OKER after the group photo.  I stand on my pegs, salute them as they go by, and give them a heroic fist pump.  Go boys go!


If you're into this (and how could you not be), Wolfe did a full sixteen part breakdown of the incredible long distance rally that is the IBR. You can find him on Facebook here.

If you're looking for a start in long distance rallying, Wolfe rally-masters Lobo Loco Rallies.

Here is Lobo Loco Rally's Facebook page: https://www.facebook.com/lobolocoevents/

Iron Butt did a nod to Wolfe's Lobo Loco (crazy wolf) rallies here.

... and (of course) you can find some Lobo Loco Ralliage on TMD here:  https://tkmotorcyclediaries.blogspot.com/search?q=lobo+loco

This has me thinking about what it takes to take a run at the IBR, but I suspect it's even more complicated than Wolfe lets on. I'm also curious about what it costs to do the thing. Fuel, hotels and the rest can't be cheap, and I'm also curious about some housekeeping items like: how do you wear ear plugs for weeks at a time without getting ear infections?

There is more to this long distance rally caper than just the willipower to do it. I'll ask and see if I can get any more details out of him.

Wednesday, 17 May 2023

Riding Versus Flying to BC for Work...

I've got a work thing in Vancouver next month which got me thinking about incorporating a ride to the west coast and back. Turns out flying is much cheaper (even with car rental) than riding...

Cost of flying/ ($200 return) + renting a car for the week (inc. gas + taxes = $1100): ~$1300 total.

Total mileage riding out and back: ~8800kms. at 0.58 cents/kms = ~$5100 (not counting hotels enroute). Flying is way cheaper! I'd save on having to rent a car while out there, but the costs of moving myself there (as opposed to being luggage on a plane) are significant.

If I took the week off before the week I needed to be in Vancouver, could I ride out there in that time? It's about 4400kms to get there. Saturday to the following Sunday is nine days on the road, which works out to under 500kms/day. Intense but certainly doable.

4400kms out at 500kms/day = 9 days (8 nights of hotel). Going cross-Canada on the way out: https://goo.gl/maps/zBYBMzkMqsxDrMx67 = 4436kms. 9 days on the road at 500kms per day = 4500kms.

After the week on the ground in Vancouver, I'd take 2 weeks off to come back through the States, hitting key points like Yellowstone National Park. The way back through the US, even with the detour down to Yellowstone, is 4462kms: https://goo.gl/maps/RHEUUiSrxCCj6V7g7

It would probably be wise to factor in a tire change at some point on this 10k odyssey. I imagine they're cheaper and easier to find in the States, so I'd throw on some new shoes and get an oil change and service once south of the border.

Riding out would chew up 3 weeks of vacation but would offer a chance to cross most of the continent on two wheels. In a perfect world I could find work related stops on the way out across Canada and get that week covered (mileage and hotels), then use 2 weeks of holiday for the return through the US.

Motels in Canada on the way out look to be between $120-150 a night (x 8 nights = $1200 in not fancy housing). If I stayed out of cities (where hotel pricing seems to have lost its mind), I could come in under budget if I was aiming at $150/night (taxes in) on average. Hotel prices in the States look similar.

Budget (assuming I covered all costs)

Hotel stays going out (8 nights @ $150/night avg taxes in) = $1200

Hotel stays coming back (12 nights @ $150/night avg taxes in) = $1800

Gas/day = $60* (= 2 tankfulls and ~700kms range/day on the C14) x 20 days on the road = $1200

Tires & Service: Bellevue Kawasaki in Seattle on the way back $1000

Travel eating: breakfast**: $10, Lunch: $20, Dinner: $30 = $60/day avg. x  20 days = $1200

Estimated total cost for a 3 week cross continent 2-wheeled odyssey: $6400

*  Well over what I'd need/day mileage wise and will be cheaper in the US
** If I'm staying a breakfast included hotel then I can save there

That budget isn't being overly stingy and I should be able to come in ahead on it. It might also be possible to shave days off if I get into a groove (say, on the Praries) and do a couple of big mileage highway days. If I got good at a last minute booking app like HotelTonight I could probably save a bit on the hotel stays too. Another alternative might be to stay at the same chain all the way across and save that way.

We did it by car preCOVID and it was an epic trip. Riding would make it even better!




Friday, 7 April 2023

Past Another Cold, Dark Winter

 I'm getting back out with regularity now that the worst of the winter is past. Both of the regular road bikes are fit and took to the road effortlessly. I had a bit of a breakthrough with the Concours14 last year and we're understanding each other a bit more. It's a big old bus but it's remarkably agile for how big it is and we've come to a kind of mutual kinesthesis, but I still took the Tiger out first because it's like putting on an old shoe....


... and we picked up right where we stopped. The goal is still to get to 100k this year in the bike's 20th year on the road, and I think we're good to get there.

I took the Tiger out again for some exercise in the gaps between snow and ice at the end of March....




But when I took both bikes out between the ice storms of April (isn't Canada magical?)...





I enjoyed the Connie so much that in another break in this never ending winter last week the C14 got pulled out in front of the Tiger (which enjoys pride of place in the garage).


I took the bigger road home and passing cars was like being on an arrow loosed from a bow; what a monster that bike is! ...And yet so versatile with piles of luggage space, no chain maintenance and (now that I've got the tires and shocks worked out), exceptional handling for its size. All of that and the adjustable windshield makes it feel a bit like flying an F14 Tomcat.

The Bonneville project is still not getting the time it deserves, but I'm in a new phase of work and I'm enjoying pouring my time and energy into that. In the meantime, both road-ready bikes are facing a promising riding season.


Thursday, 18 August 2022

A Cure For Your Insanity Part 1: East Across Ontario


Due to financial constraints and various responsibilities I'd almost talked myself out of going to visit an old friend (we've known each other since he was 13) at his 50th birthday party last weekend, but I'm so glad I didn't.  Seeing the old faces and catching up was brilliant, but so was the chance to be out in the wind for days on my bike.  Sometimes it takes stepping away from your place in the world to gain the perspective you need to better understand it.

I left on a Friday morning as the sun beat down and temperatures started to rise.  I'd intended to take the Kawasaki but it picked up a flat last week and replacement tire isn't in yet so I turned to the trusty nearly 20 year old/84k Triumph Tiger to take me away.  Following standard GTA avoidance protocols I headed east instead of south to the crowded and manic highways of Toronto, which Google Maps always prompts me towards (getting there five minutes sooner is much more important than your mental health!).  Other than a traffic light in Centre Wellington not seeing me waiting (they're quick to road-tax me but slow to recognize motorcycles as a vehicle - I ended up putting the kickstand down and running over to the pedestrian button to change the light), it was clear sailing out of my increasingly crowded and poorly infrastructured home county.

Riding into the rising sun I made good time until I hit Newmarket, which was all poorly timed traffic lights and frantic citiots rushing to get one car ahead.  I was going to stop for a coffee but nothing presented itself in the strip-mall cookie-cutter desert of GTA expansion and rather than grate on about wearing masks all the time I preferred to just avoid the masses, so I pressed on out the other side and back into the country, except the country is now plastered with gravel trucks grumbling in and out of construction sites to build more housing for the ever expanding Greater Toronto Area.

I'd been on the road about two hours when I rounded the end of Lake Scugog on the Port Perry causeway and pressed on towards Peterborough.  At a four way intersection someone in a trophy truck (top of the line full-sized pickup with bling wheels and chrome that will never do a day of work in its life) ran the red light making a right hand turn in front of me.  I edged over in my lane ready to do something more drastic but he stopped.  The lead rider in a gaggle of Harleys coming the other way started making angry monkey gestures because he felt that I was encroaching on his lane (which he was cutting the corner on).  It's one of those things about riding in the insanity of Southern Ontario: everyone is very keen to tell you what you should be doing rather than making better decisions themselves.

I pushed on, hoping to get beyond the gravitational suck of Toronto driving culture.  Construction on the highway into Peterborough slowed things up again as people in massive SUVs rushed up the soon to be closed left hand lane to get a few cars ahead (and cause miles of backup), but if you're not driving a massive SUV and butting in line you're not doing it right.

Finally on Highway 7, I continued east toward Ottawa aiming for the Iron Rooster about halfway along the day one map.  Traffic thinned out and everyone settled into a less manic rush as the (sh)city fell behind.  After a stop in Marmora for gas I didn't really need but a stretch I did, I rolled on to the Iron Rooster for lunch.  I haven't seen any Ontario Provincial Police presence in my community for weeks, but on Hwy 7 there were multi-car speed traps set up every 300 feet or so.  By the time I stopped for lunch I'd seen over 20 police vehicles.  By the time I got to Osgoode (south of Ottawa) the number was over 50.  It's nice to know that the OPP is focused on bonus tax collection and making sure the insurance industry is getting its pound of flesh rather than looking after the communities it claims to police.

The Iron Rooster is a cool spot right off the highway with a big parking lot and indoor/outdoor seating that helps ease any covid anxieties (they roll up multiple doors to make the inside outside).  The entire place is motorcycle themed and specializes in rotisserie chicken in various sandwiches.  That focus makes for good food and I enjoyed "The Rossi" which was a "Rotisserie chicken tossed in pesto mayo with tomato, avocado and havarti cheese" on a toasted brioche bun, locally cut fries too, nice!

Moto-inspired philosophy on the wall...

A wee museum with some interesting old bikes in it and the walls covered in posters including everything from The Great Escape to On Any Sunday and Easy Rider - it was a great stop!

A 1918 BSA!

Coming out of the restaurant I ran into three native women who were out for a ride on their Indian motorcycles.  One of the nice things about riding is that it tends to remove the social barriers that prevent us from talking to each other.  We struck up a conversation about our bikes and I asked them if the name bothered them and they shrugged, saying it was a historical brand and they liked how the company represented their culture, and they loved the bikes (all three were on variations of Indian Scouts).  We then had a good talk about why we enjoyed riding so much.  Being out in the world on a bike puts you in touch with the thermoclines you're passing through and we all dug that you can feel the air and smell the smells when out in the wind; it puts you in touch with Turtle Island.

A distance was starting to form in my mind from where I've been feeling stuck in the village we moved into that is rapidly being converted into an urban subdivision.  As I rode away from the Rooster with a full stomach and some perspective, the old bones of the earth started to appear in the form of the Canadian Shield, poking up between pines and lakes (if you could see past all the police parked on the side of the road).

I had the smartphone clamped on the handlebars and when it wasn't barking instructions at me it was flashing speed trap warnings.  I used to drive Highway 7 quite often when I lived in Ottawa and the lakes, woods and stony Shield were always my favourite parts of the drive.  Fast food restaurants now litter the route and the prettiness is being chased away by an influx of people.  Those chain restaurants have done a good job of chasing small town diners out of business as well.  One of the magical things about urban expansion is that everywhere starts to look the same after a while.

Traffic was light and I made the occasional pass, but between the police blitz and volume of traffic, Highway 7 isn't the picturesque alternative to the 401 that it once was.  I wasn't in a rush to get to Osgoode but I found the smartphone's manic attention getting behaviour exhausting and when I did occasionally see a place I might stop it I found myself pushing on to keep to with the schedule Google had decided for me.  I finally turned it off and found I could enjoy the scenery and the ride more without all that noise.

Six and a half hours in I stopped in Perth to hang the phone back up and guide me in to Osgoode.  I rode past a the only non-franchise local coffee shop I'd seen on the entire ride because it was neck deep in construction and the phone was barking alternatives at me all through town.  As the sun started to stretch out the shadows I made my way into Osgoode on back roads and finally to a friend's place I could stop at for the night.

The ride east was enlightening and it started a process that has me rethinking many of the habits I've fallen into because of where I live.  There is a manic oneupmanship that is a central tenet of Southern Ontario driving culture, and it's something that makes everyone who buys into it supremely unhappy and stressed.  Getting one car ahead, even if it's wasteful and potentially dangerous is everyone's goal.

From many miles away I was thinking back to where I live as I rode the final miles of this Friday across Ontario.  Construction noises start before 7am every day.  Sitting outside for a morning coffee has you surrounded by the stucato gun shots of nail guns in the new housing division next to us harmonizing with layers of beeping from various heavy equipment backing up again and again.  This morning that was eventually drowned out by our neighbour's professional lawn service getting their industrial grade (helicopter-loud) lawn mower out (at 7:30 in the morning) to trim their golf-course perfect lawn.  With that never ending noise, dust and with thousands of new people moving into the area, my quiet village is no longer either of those things.  Looking back on it from that great distance across the province I wondered if I'm holding on too tight to something that simply isn't there any more.