Connie's Ready For Some Miles

It hasn't been easy, but then that was kind of the point.  The leaking engine on the field-found '94 Kawasaki Concours seemed like it would never stop dripping, but it finally has.  I've learned a lot in the process and become familiar with the layout of the bike.

The previous owner rode around with the fairing off.  The abuse to the bottom end of the engine from road debris cost me an oil cooler.  I tried to get it repaired through the metal shop at our school, but it turned out not to be an easy fix.  I eventually gave ebay a try purchasing a replacement oil cooler through Pinwall Cycle Parts.  I'd highly recommend them.  The cooler I got off a '97 was in fantastic shape, got to me very quickly and cost 1/8th what a new one does.

With the bottom end sorted out it's time to look to the fairings.  The bike has been dropped on one side, and the fairings need some TLC.  With the fairings sorted the bike should be ready to go come the end of the snows.

That's a new-to-me oil cooler that works like a charm

The rest of the bottom end has been cleaned up... no drips now.

Finally Putting The Ninja To Bed

That's one clean Ninja! And the water isn't solid outside today.

We got swamped with snow and very cold weather early this year, but we're enjoying a thaw now.  It's finally given me the chance to clean up the Ninja and put it to bed for the winter.  I fear I've been neglecting the Ninja while the Concours demands attention, but leaving it goopy over the cold months wouldn't do it any good, and it really cleans up pretty.

Once I get a bead on the oil cooler situation, I'm hoping to get the Concours back in shape and then begin working on the fairings and paint.

I picked up a metal, vintage Triumph sign for the garage.

After a wash and some lubrication, the Ninja's ready for bed.

Meanwhile the Concours is still oil cooler-less.  I'm waiting to
see if our machine shop teacher can seal the crack in the banjo bolt housing.

Concours Oil Cooler Leak

Now that I've had a chance to run the Concours a bit and got some fresh oil in it I've discovered the first mechanical problem.  Oil is running from the oil cooler at the front of the motor.  It looks localized around the oil lines coming out of the oil cooler.  I'm hoping it's the gaskets highlighted (GASKET 14X19.5X1.4 11009-1461).  They're only a couple of bucks each and they might even be a standard size that I don't have to go all the way down to the dealer for.

With the fairings off I had a look around the rest of the engine now that it's been run a bit and everything else looks tight and dry.  With luck some cheap gaskets and re-torqued oil lines will mean a mechanically able Concours that's ready for the road.

You can see the wet oil line connectors at the bottom - fortunately that seems to be the leak.
There is no trace of oil higher up.

Connie with her skirts off again...