Showing posts sorted by date for query connie. Sort by relevance Show all posts
Showing posts sorted by date for query connie. Sort by relevance Show all posts

Sunday 3 October 2021

Environmental Marketing: the shell-game of hybrid electric vehicles

Out for a ride the other day, I had a hybrid car driver go off unprovoked about how un-environmental motorcycles are.  My son and I were two-up on my 2010 Kawasaki Concours 14 when we pulled in to a stop and got unsolicited advice from the ignorant.

There are lighter bikes with smaller motors that get significantly higher gas mileage, but the Connie does a fine job of moving two people through the world using amazingly little in terms of natural resources.  It also has a virtuous manufacturing history compared to many other vehicles, especially ones that move on lithium power.

This proud-Prius driver got his back up when I suggested that my bike gets better mileage than his dual-engined hybrid (it does - his AWD Prius gets 52/48mpg on its city/highway cycles, my C14 is currently averaging 4.5 litres/100kms mostly two up, which works out to just over 52mpg).  That Toyota, like my Kawasaki, is made in Japan by unionized workers who are paid a living wage to build world-class machines.  Being Japanese, they also both lean heavily on locally manufactured parts.  More and more vehicles are being built in developing countries, which can be a good thing but can also be an excuse to force labour on people who could never afford what they're building.  Globalism doesn't like to show the off-shore slavery that makes it run.

Where I think our two vehicles diverge are in the inherent compromises in the design of that Toyota.  Lugging around two seperate drivetrains is incredibly inefficient.  It's impressive that the hybrid drive has evolved to the point where it can post the mileage numbers it does, but it's still having to lug around a gas tank and gasoline powered motor in addition to batteries and electric motors.  Other than the much-vaunted fuel efficiency, the cost of maintenance must be miserable.  By comparison, the efficient shaft-drive and motor on the Kwak are designed to do hundreds of thousands of high-efficiency (or fast if you prefer) miles without any of that overhead.

The most onerous (and hidden) part of that mechanical overhead are the lithium batteries in that hybrid.  I teach computer engineering as my day job and I'm well up on our medieval battery power development.  We are stuck with poor performing, environmentally bankrupt, chemical battery technology from somewhere in the late 19th Century.  Instead of addressing the immanent climate emergency by producing smaller, more efficient vehicles, we're using electric and hybrid electric as an excuse to produce slightly more efficient behemoths.

Lithium batteries are a nightmare.  From a safety standpoint they are a potentially explosive disaster and from a power to weight ratio they are next to useless, but they're the best we have.  The nightmare gets worse though when you look at how we're managing lithium production in a world that desperately needs more of it.  As you'd expect, transnational companies with no real oversight are abusing developing countries (as they have since colonial times) with aggressive economic tactics in order to strip local peoples of the natural resources beneath their feet.  International mining concerns ferment government instability in order to ensure cheap access to in-demand resources.  Money likes to condense where it already exists and the electric car battery market has all the hallmarks of blood diamonds in terms of the distribution of wealth involved.

There are a lot of advantages to electric vehicles and I hope to get into them sooner than later, but these early adopter vehicles are being driven by and for the privileged wealthy and are mined and manufactured by environmentally and socially bankrupt transnational companies chasing dollar signs (as it has always been).

If you're all about leveraging your privilege in order to wander around with your chest out bragging about how much you care about the planet, do a bit of research first.  There is a darkside to rushing electric vehicle sales before we've worked out the tech that amplifies rather than resolves our resource shortages.  The immanent climate disaster needs solutions, not a shell-game where old white guys get to tell everyone about how much they care by driving overweight, compromised designs based more on marketing than actually solving the coming crisis.

That same day we filled up before riding home.  I put $28 of premium in to fill up the bike.  The guy next to me pulled up in a new hybrid F150 pickup truck that looked bigger than a house.  He proceeded to put nearly $200 of gas into it.  I asked him how far that'd get him and he told me about how the hybrid electric was so efficient that he'd get about a thousand kilometers to the tank.  I get just shy of 500 to a tank on the bike, so for what he put in I could cover 2000kms.  I know this is apples to oranges as that pickup could do things the bike can't, like carry loads, except this one with its never used bed and chrome wheels wasn't carrying much of anything, and therein lies the real issue with this hybrid fad; instead of directing us to use less (which would actually help us deal with the climate emergency), hybrid technology is being used by car companies to justify an unsustainable habit of ever larger and improbable vehicles.  If we could all do more with less we might just make it out of this mess.

The Corvette owners club rocked up at the gas station then.  The new Vette goes 0-60 almost a fast as my decade old Connie while using twice the fuel.  With only two seats it makes a more direct comparison with the bike in terms of functionality and usefulness.  The plethora of old white guys who hopped out of their new Vettes all spent 12 to 15 times what I did to buy their toys, the difference is that my gasoline powered recreational decisions aren't burning a hole in the world.

If you really want to help out, get smaller and use less - riding a bike is a great place to start.  Your other option is to keep playing into the enviro-marketing games until we're all watching the world burn to the ground around us.  I won't go into how charging all these electric vehicles on our already overloaded and vulnerable electrical infrastructure is going to poke holes in other aspects of life.  We need people to change their minds about what green is, and the first step isn't to throw new technology at our massive vehicle infatuations in order to make them seem green, it's to do more with less.


Some Research on Battery Powered Vehicles  (in case you can't be bothered to do it yourself)

https://www.varsity.co.uk/science/20401

Starving arid regions of their drinking water to feed the world's insatiable appetite for lithium?  If you know where the technology comes from, it gets difficult to stay on that high horse.

“The ethics of electric vehicles is far more complicated than the expensive car adverts and glowing newspaper headlines would have us believe.”

https://www.thoughtco.com/lithium-production-2340123

Lithium production is a messy business.

https://www.aps.org/publications/apsnews/201208/backpage.cfm

Lithium development has stalled and initial optimism is fading.  You're not going to be replacing your worn out lithium batteries with something better in your EV any time soon - but you will be replacing them with yet more lithium.

https://www.ford.ca/trucks/f150/f150-lightning/2022//?gnav=header-trucks-vhp

Instead of immanent climate disaster modifying our driving habits and producing smaller vehicles that use less of everything, we're leveraging hybrid electric vehicles to keep churning out excess.  When people plug in behemoths like this we'll end up having to turn on coal powered hydro plants just to keep the lights on.

With Ontario spending hundreds of millions to cancel carbon neutral electricity production, we all appear more than happy to simply hide our carbon output rather than actually reduce it.

https://www.energyvoice.com/renewables-energy-transition/158058/bmw-i3-ad-pulled-due-misleading-electric-vehicle-claims/

Car companies are selling environmentalism hard, even when what they're selling isn't.


Thursday 19 August 2021

Kawasaki Concours14/GTR1400 Kawasaki Foot Peg Ergonomics

Taking bend out of the bike: the
changes pegs and bar risers
have made so far.
The Concours 14 is an excellent long distance weapon, but it's built for someone much smaller than me.  When you're tackling motorcycle ergonomics you can't just slide a seat back, you've got to physically change parts, and the Concours parts aren't fit for my intentions with it.  I sold a Honda Fireblade to get this bike and it wasn't a like for like replacement.  If I'd wanted (or been able to use) a full on sports bike I'd have kept the 'Blade, so I'm not trying to pretend the Kawasaki is anything like the Honda.  The side of the C14 I'm interested in is the long distance/two up riding bit.

With that in mind this otherwise stock, low mileage 2010 Kawasaki Concours felt like it was trying too hard to be a sports bike when it simply isn't one.  The Honda only gave up 15 horsepower to the Kwak but was over 100kgs lighter!  After one 2+ hour ride the steering, while quite touring in appearance with long bars sweeping back from the headstock, are way too far forward and low for what I want to use the bike for.  At 6'3" and 250lbs I'm also clearly not the average rider Kawasaki was aiming at with the rider ergonomics.  To solve the lean I put in Murph's Kits bar risers which bring the grips 3/4 of an inch back and 1-3/8 inch up toward the rider.  This resulted in a 3% less lean and they installed very neatly, looking stock.

I could live with the pegs but my knees were feeling it on longer rides and my big feet meant I was sitting pigeon toed while trying to keep my feet off the rear brake and shifter.  What sold me on Murph's Kits rider pegs was the promise of no more awkward, pigeon toed foot positioning thanks to the angle in them.  They were straightforward and quick to install (10 mins?) and reduced knee angle a couple of degrees while also allowing me to rest my big wamps on the pegs instead of having to hold my feet off them awkwardly.  A nice bonus is if I hook my boot heels on the new pegs they drop into the windflow under the bike and feel great in vented boots on a hot day; no regrets with that choice either.

But none of this has helped my passenger feel comfortable on the bike, which was a major reason I pitched the Fireblade for a sports tourer.  WIth the panniers on the Connie leaves no room for passengers with big western feet.  The passenger pegs are also set very high, so high you'd have to be seriously into yoga to look comfortable on them.

Unfortunately, Murph ran out of gas after the rider pegs and doesn't offer any passenger peg alternatives.  A bit of lurking on message boards uncovered VicRay Custom Performance who machine a set of passenger pegs for the Concours 14.  Vic sends these kits out himself and it took a few weeks longer than Murph's deliveries (don't sweat Canadian deliveries if you're dealing with Murph, he's got them down!).  Vic's passenger pegs finally arrived this week and I installed them this afternoon.

The instructions were hand written but the installation was well explained and straightforward.  The quality of the machining is excellent and the extension of the pegs means we should have no more passenger ergonomic headaches while riding with panniers.  The rubber isolation and width of the alternate passenger peg also promises greater comfort.  We've been busy with work (contrary to popular belief, teachers work in the summer), but I'm optimistic about this choice too.  The new passenger pegs fold up neatly and suit the look of the bike.  If you didn't know they weren't stock you'd just assume they are.

The last piece of the puzzle is the seat.  The C14 seat is narrow and gets to be quite miserable on longer rides with an awful lot of pressure on your, um, parts.  Alanna described it as, 'hard on the vagina.", so it's uncomfortable for both rider and passenger.

The last time a poor OEM seat made me sad a Corbin saddle solved the puzzle.  I'd have gone for a used one but they retain their value and the used ones I could find were within a hundred bucks of getting my own custom designed seat.

Pre-pandemic my Tiger seat showed up in a surprisingly quick four weeks.  I'm five weeks into having ordered this time but I fear COVIDtime will strike again and the saddle won't show up for some weeks yet.

The pegs relax the legs and the bar risers ease the crouch.  Big Blue is more comfortable than it has ever been and is starting to show the promise of the touring/sports/muscle bike I was aiming for.  Once that Corbin lands it'll be ready to ironbutt on.





Sunday 11 July 2021

Ergo-cycling: Concours 14 vs Tiger 955i for 6'3" Me

 Cycle-Ergo, the motorcycle ergonomics simulator, is a great online resource for getting a sense of what you'll look like and how you'll fit on a bike.  Unlike cars, your options with bikes aren't as easy as sliding your seat back or adjusting the steering wheel.  To make ergonomic changes on a motorbike you need to change hardware and mechanically adjust it to make it fit.

The other day I was out on my trusty 2003 Triumph Tiger 955i.  I came off a Kawasaki Concours 10 to the Tiger and while the Connie was comfortable, it made my knees ache on long rides.  The first time I sat on the Tiger it felt like a bike built by people the same shape and size as me because it is.  I can go for hours without putting a foot down without a cramp on the Triumph.  This got me thinking about the differences between the big Kawasaki that sits next to the Tiger in the garage these days.

Cycle-Ergo gives me a quick way to check out the differences.  Forward lean is much more pronounced on the Concours 14 (12° vs an almost vertical 4° on the Tiger).  Knee angle is the same and my knees aren't bothering me on the Connie but hip angle is 6° tighter on the Kawasaki which explains the cramps I was feeling after today.

I sold a Honda Fireblade to bring the 1400GTR in and that bike had an extreme 'sports' riding position which was basically like doing a push-up on the bike (you lay on it) - it ain't easy on the wrists.  There are advantages to this aggressive riding position.  When you want to get down to business in corners a forward lean gives you a more intimate relationship with the front end, which is why sports focused bikes tend to sit a rider the way they do.  If I lived somewhere where roads were dancing with the landscape instead of cutting straight lines across it I'd have happily kept the Fireblade, but in tedious Southwestern Ontario it didn't make much sense.

Today I did a 200km loop on the Kawasaki and the constant lean does make it tiresome on the arrow straight roads around here (I have to ride 40 minutes to find 10 minutes of curves).  In the twisties the Concours is much more composed than the taller, bigger wheeled Tiger.  The Concours is a 50+ kg heavier bike but you can see in the animation that it holds its weight much lower than the Tiger.  In the bends today the Connie was fine but the SW Ontario-tedium I have to deal with most of the time has me thinking about ways to ease that lean.

There are solutions to this in the form of 'bar risers' which are blocks of machined metal that you slip in under the handlebars to bring them taller and closer to you so you're not stooped.  For me the lean also means I'm putting a lot of weight on my, um, man-parts, which end up pressed against the tank due to the lean.

Here's the difference between a stock
Concours 14 and the Murph's Kit bar
riser modification.
I had a look around at bar-risers.  There are number of people who put them together including some cheaper Chinese options but I ended up going with Murph's Kits C14 bar risers.  Murph is well known in the Concours Owners Group and has been producing Concours specific parts for decades.  His risers aren't quite as tall as some of the others and look to solve the problem without over-solving it by giving too-tall handlebars that spoil the lines and the purpose of the bike.

The biggest ergo-thing I did on the otherwise well-fitting Tiger was getting a Corbin seat for it which makes it a long distance weapon.  I'll eventually do the same thing for the Connie but I think I can make do with the stock seat this year and then do the Corbin over the winter.  That doesn't stop me from mucking around with the Corbin seat simulator though:



By next spring I'll have a C14 that fits but it isn't as easy as sliding the seat back in a car.  In the meantime we've got the Lobo Loco Comical Rally coming up at the end of the month.  That requires a minimum of 400kms travelled in 12 hours and will need more than that if we're going to be competitive.  I'm hoping my bar risers will be installed and I'll bring the good ole Airhawk out of semi-retirement to keep me limber over a long day in the saddle.

If you're thinking, "oh, a long distance motorcycle rally, that sounds like fun, you're out of luck on the Comical Rally, it sold out!  Lobo Loco is doing other rallies later in the summer though.

Wednesday 9 June 2021

What's a Kawasaki GTR1400/Concours14 like to ride? NUCLEAR SHINKANSEN!

I picked up this Concours14 (or 1400GTR or ZG1400 depending on what market you're in) back in April for $5500CAD.  It had been sitting for some time and was full of spider nests.  I got the safety sorted yesterday and got the bike licensed and on the road today so we're ready to finally make some tracks with this thing.

What's it like to ride?  I've owned more Kawasakis than any other kind of bike and their engines have always been what makes them special, and this bike is no different.  The 1352cc inline four at the heart of the Connie was identical to the ZR1400 hyperbike's motor back in the day, and it shows.

On my first ride I pulled out to pass a truck and it was behind me almost too quickly to process.  I'm coming off owning a late 90s Fireblade so it's not like I'm inexperienced with quick bikes, but the 1400GTR not only has the horsepower but also has the torque to back it up.  Where the 'Blade was staggeringly quick (and light), you had to wind it up to make it go.  It felt like a light but not overpowered machine at sub 6000rpm engine speeds.  At 6k it became seriously quick and if you were brave enough to chase the 13,000rpm redline the bike turned into a total head case.

You don't need to wring the Kawasaki's neck to make astonishingly rapid progress.  It weighs over 100 kilos more than the Fireblade but makes over 30 more horsepowers and pound-feets of torque; it doesn't feel heavy, which is an amazing accomplishment for a bike that can carry over 500lbs, has shaft drive and feels like it's ready for five hundred mile days.

It's not telepathic in corners like the 'Blade was, but that bike's focus was so singular that it made everything else difficult.  The 1400GTR does a good job of cutting up corners, hiding its 300 kilo weight well, but then it can also ride all day, still hit 40mpg and carry two up with luggage.

Ontario makes you buy a vehicle history when you buy a new bike but I don't mind because it offers you insight into the machine's history.  This bike is a 2010 model but it wasn't first licensed for the road until 2014 (!) meaning it's only been rolling for seven years rather than eleven.  The first owner had it two years and then sold it on to the guy I got it from.  He rode it for a couple of years and then parked it after it tipped over on him in a parking lot (hence all the spider nests).

The prolonged park is what shrank the seal in the clutch that I've since replaced.  The drop also stopped the windshield from moving but both things have been solved now and this Concours, with only 32k on the odometer, is finally ready to do what these bikes do best:  make big miles.  One of the guys at our local dealership is a Concours fan and got his over 400,000kms, so these things have staying power as well as horsepower.

I'm looking forward to getting to know this nuclear shinkansen (Kawasaki Heavy Industries makes bullet trains too!) better this summer.





Sunday 30 May 2021

Kawasaki Concours C14 Farkles

Some Concours farkle shopping...


(Lightly) Tinted headlight covers:  $40

The big googly eyes on the front of the Connie aren't my favourite styling aspect of the bike.  These tinted covers claim to offer a less obvious googly-eye without making the lights useless at night.  They also provide some protection from debris.



Corbin (heated!) seat for a C14:  $711US  ($864CAD)

This is the fanciest bike I've ever owned - this'd be the fanciest seat... with heat!  The Corbin on the Tiger makes it all day comfortable.

They're awesome seats, but they ain't cheap, especially if you get the back rests with them, but if you want to do high miles, they're the tool for the job.


MRA X-creen Windshield:  $265US ($322CAD)

Another Tiger cross-over.  The MRA that came with it has been bullet proof and the transformable.  The flip up spoiler all but disappears when you fold it down but does a great job of deflecting wind when up.  On the Connie's F-14 style swing-wing windshield it would cover all possible combinations of windshield required and all but disappear when folded down in the lowest position.    The smoked look doesn't look like the acres of clear plastic the stock one does either.  These are sharp, well designed bits of German engineering.

Got this one done already, no regrets, it's a fantastic bit of engineering.





Having wrestled with bleeding the hydraulic clutch, I can totally see the value in the Murph's Kits set of speed bleeders for clutch and brakes.  Typical bleed nipples open when turned and can let air back into the system.  Speed Bleeders have a valve in them that only allows fluid in but then prevent back pressure out so you have less headaches with air sneaking in.

If these lead to quick and easy regular maintenance of brake and clutch fluid systems then you end up with less headaches from contaminated fluid and internal damage to the system.

I've got them on order now - Murph only charges $15 for USPS shipping to Canada - I haven't received them yet but when I do I'll update with any additional costs.

NOTES & RESEARCH



Thursday 13 May 2021

Concours Arts & Crafts

It's arts and crafts weekend with the new bike (and a bit of light maintenance changing the gear oil in the final drive.  Here is the list of things to do in the get-it-back-on-the-road plan for the Kawasaki Concours 14:

Solve the top-box situation

I've never had a fancy, colour matched top box before.  The one that came with the Connie is a Givi-based device and I have another Givi box that would slot right in there, but I want the fancy back.

How to get the fancy back?  The stock one broke off when the former owner tipped over a in a parking lot and snapped it off.  It broke one of the bars that hooks into the base and cracked the other.

To solve the breaks and restore the bike to normal removable top-box function I'd need to replace the broken tab.  The former owner threw a couple of bolts through the bottom into the frame mount, but this leaves two bolts poking out if the top box is removed and means the top box is basically permanently attached to the bike, which isn't ideal if you're heading into a hotel for the night when on the road.


The solution was to take  some steel frame and bolt it to the bottom of the top-box while poking it through the hole so it would act as the broken off tab.  The Dremel helped me clean up the holes and the steel frame fit snugly through the break.  I bolted it to the bottom of the case with low profile stove-style heads so they won't interfere with the base and then used Gorilla construction glue to seal it all.  Once it's dry I'll sand it down and paint it flat black and then it should be back to regular service.

I'm very happy with the final results.  I used the Dremel to round the metal tab I made so it matches the stock one and the box slides on and off like stock.  The Gorilla construction glue sealed very strong and securely.  Painting it all flat black makes it all but invisible, not that anyone would see it on the bike anyway.


Solve the paint scratches from the drop

The ColorRite package arrived this week with the suggested touch-up paints for this particular Neptune Candy Blue version of the C14.  It's a beautiful paint job and so the touch-up requires a base coat, the Neptune Candy Blue and then a clear coat on top.

I also picked up some 'Flat Super Black' that should cover the ding on the bottom body panel.

With some steady hands I should be able to minimize the scratches and then buff it into the regular paint work.  It won't be perfect but I think I can cover the worst of it to the point where it's not immediately noticeable.

None of the damage cracked any of the plastic body panels which is incredible considering the weight of the bike.  A bit of touch up and it'll be barely noticeable, especially as it is only at the bottom of the side panels.  All the higher up/more obvious panels look brand new.


If I end up hanging onto this one for a long time I'll eventually get the panels repainted but this was never meant to be an on--a-pedestal bike so I wasn't so worried about some scratches on the body work.

UPDATE

I dremelled down the rough edges from the bike's slow speed drop by the previous owner.  I then ran some fine grit sandpaper over it to flat it.  It isn't perfect but it's much better than it was.  The base coat from ColorRite is designed to darken the naturally light colours plastic so when the Candy Neptune Blue goes on over top it's not also trying to cover up white plastic.
I didn't go for the spay cans from ColorRite because the cost of shipping them was staggeringly expensive (pressurized containers make shippers nervous).  If I'd have ordered the spray bombs the cost of shipping would have been more than the paint itself.  Rather than dropping a couple of hundred dollars on a patchy fix I think I'm going to get these to the point where they aren't obviously damaged and then at some point in the future pull the panels, clean them up and send them out for a professional paint job.

Painting is one of those things that works best with the right kit, and in my tiny garage the opportunity to set up a paint booth simply doesn't exist.  While doing these touch-ups, spring is in full bloom outside and in a matter of minutes everything was covered in pollen.  Things like that make painting very difficult.

In retrospect I should have just cleaned up the damage and painted it flat black for now.  The pens ordered from ColorRite are great for filling in a scratch but damage of this scale isn't what they're designed for.

On the upside, the damage is much less noticeable now.  The other paint I ordered was the 'super flat black' that goes on the lower panels.  After cleaning up that lower panel I discovered a couple of cracks from the drop.  I've sealed them with Goop Automotive Adhesive, which I've used before.  This stuff dries black, is incredibly strong and bonds to everything.  Any time I've done fairing repairs this adhesive hasn't just repaired the break but made the fairing stronger in the process, I highly recommend it.

I wish the paint pens had worked better but I'm not surprised that they didn't, it isn't what they're designed for.  With the body worked neatened up I'm more focused on getting the mechanical repairs (the damned clutch!) sorted and getting the bike on the road with all the maintenance .  Making it pretty can come over next winter.





Monday 10 May 2021

Kawasaki Concours 14 Project Updates: Easy Fob Battery Swaps and clutch gaskets


The battery in the fob for the C14 Concours is an easy DIY thing to do.  Pop open the fob (there is a hole at the front that you can slip a flat headed screwdriver into and then pop it apart.


It takes a 2025 lithium battery which you can find anywhere, I found this one hanging up in a Shoppers Drug Mart.  Pop out the battery, pop the new one in the slot (make sure the negative side is up), and snap it all back together again.  It took all of two minutes.  No reason to send that job to the dealership.



Meanwhile, having finally gotten the clutch bled and working properly, it promptly started leaking.  I think it wasn't before because it had run almost dry (the rubber cover in the fluid reservoir was sucked right down).

I've ordered a replacement gasket from my local dealer.  It was $14 including taxes and I should be able to pick it up in a couple of days in a curbside pickup.  There are benefits to having the dealer for this bike only fifteen minutes down the road.

You can see the drip lower right in that photo.  It should be any easy install but then I get to bleed the damned system again.  I'm hoping that the process I worked out last time produces quicker results this time.



You can see the rubber gasket on the back of the clutch cover in this photo.  It's three bolts and the whole thing should slide off.  The fluid was so contaminated last time that maybe this is a good thing - a chance to clean it all up inside and out.

I'm hoping to have the clutch sorted by the weekend and then sort out the safety and plates next week (assuming that's possible in COVID-riddled Ontario).

I'm looking forward to getting the Connie in motion again, it's been stationary too long.  Bikes are like sharks, if they don't keep moving they die.  Once this barely broken in (only 31k kms) Concours is in motion again I imagine it'll stay in motion for a long time.


Monday 26 April 2021

Kawasaki Concours C14/GTR1400 Extreme Engineering

I took a couple of hours to work on this incredibly complicated machine on the weekend.  My last project was a 1997 Honda CBR900RR Fireblade which was all about minimalism and lightness.  That minimalism made the Honda a delight to work on but the C14 Concours is a very different animal.  Incredibly, the Fireblade weighs 62% of what the Concours does while putting out only slightly less power.  Man, did that bike know how to dance.

As I worked through the front end on the substantial Concours I found example after example of Kawasaki's overly engineered approach to the bike which has piled on the weight, but you can't fault their work, nor the design.  While the C14 is an incredibly complicated thing, it's also a beautiful example of Kawasaki Heavy Industries industrial design.

The circular white thing in the photo on the left is the windshield motor.  The C14 has an electric windshield that raises and lowers at the push of a button.  This one isn't working but the mechanical parts of it seem ok so now I'm chasing wiring in a bike that makes a 747 look simple.








On the right is the battery holder.  Any other bike I've owned makes do with a simple plastic open ended box, but not the Connie.  It gets an interlocking two piece battery holder with built in wiring harness.  The presses that turn these things our are something special!





These are all the gubbins the owner before me had wired into the bike.  He had that massive horn hanging off the back and the GPS system was wired into the front and installed on the handlebar.

With the bike having electrical issues, I'm putting it back to stock before I start thinking about adding in the extras again.

While I was in at the battery I cleaned up all the connectors, some of which were quite rusty.  It's things like that which will trip up electric windshields.





One of the advantages of fairings is that you can hide the mechanical bits underneath, but even when the bits are never going to be seen Kawasaki went overboard with its castings and finish.

That lovely little round clutch cover at the bottom lives under the fairing and would never normally see the light of day, but even then it's a wonderfully detailed and finished piece that only a handy owner or their own technicians would ever see.



Coffin shaped brake and clutch fluid containers?  Why not.

The benefit of this engineering fixation is that the quality of materials used is excellent.  Even though this bike is just over a decade old you wouldn't know it.  Many parts of it look brand new.  Rust on fasteners is all but non-existent and everything comes apart as it was intended.

This is the newest bike I've ever purchased (it's three years newer than my first bike and the KLX, seven years newer than the trusty Tiger and thirteen years newer than the Fireblade).  It's so new that there isn't a Haynes workshop manual for it.  It's the only bike I've ever owned that is still currently in production in much the same state.  The latest Tigers are five generations passed my old 955i.

Next steps are to get the windshield sorted and change out the air filter while I've got the thing in pieces, then it all goes back together and I'll see if my local mechanic can get me in for a safety, then it's time to put some miles on it!



Sunday 25 April 2021

Kawasaki Concours C14 Pneumatic Clutch Bleeding

Following that helpful advice on the ZGGTR.org site below, I gave the clutch bleeding another go yesterday.  I should have assumed there were multiple bleed nipples on this very complex and over engineered motorbike.

That poster suggests using a powered bleeding tool instead of the handpump kind.  My handpump one has been heavily used over the past five years.  The glass on the gauge fell off and the rubber hoses have gotten brittle and don't connect well.  On top of that the pump has started locking up on me so I just happened to get an air-line vacuum bleeding tool only a few weeks ago and it's a revaluation.  If you do bleeding in your own garage and have an air compressor, this thing isn't very expensive, seems well built and holy cow does it bleed!

For about thirty bucks (CAD) this thing makes bleeding a much less fraught experience.  The rubber tubing it comes with is flexible and grippy and makes a secure connection with the bleed nipples.  The vacuum control (the red lever) produces even, strong suction that makes bleeding much easier.

Terrible pic, but I'm pointing at the lower bleed
nipple for the clutch down by the gear change.
Bleeding the complex clutch pneumatic system on the C14 is described at "quite difficult" and the hand pump made that the truth.  The air compressor powered bleeder made producing even, consistent pressure much easier, but I was still unable to get the clutch to firm up until I read that piece below and realized there is a second bleed nipple up by the reservoir on the handlebars.  The GTR1400 is a complex beast, but once you start to get your head around how they engineered it, it all starts to make Connie-sense.

Make sure you're keeping the reservoir topped up with DOT4 brake fluid and bleed the top nipple.  When you're getting consistent fluid out of that one do it all up tight and then do the bottom nipple down by the gear shift.  You have to remove fairing to get to the bottom one.  Strangely, the top nipple is 8mm and the bottom 10mm, so you'll need two wrenches to do the job.

Once you've got the bottom one producing bubble free fluid you can lock it up and the clutch comes back immediately, or at least it did for me.

With the clutch flushed and filled with new DOT4 synthetic, I'm looking for wiring diagrams for the windshield.  The mechanism seems to be in good shape but there is a relay click from somewhere near the ignition module when I press the windshield rising button, so I suspect a bad connection or something electrical is at fault, but I need a wiring diagram to hunt that down.

I was worried that the C14 would be too much of a technical handful to DIY, but it's a beautifully crafted thing engineered to within an inch of its life.  As long as you can get your head around that it's not a particularly overwhelming thing to work on, but then I haven't had to put it all back together yet (keep your fasteners for the complex body-work in order!).

Thanks to ZGGTR.org for this helpful advice:

http://www.zggtr.org/index.php?topic=14429.0

"There are two bleeders; the first one is on the clutch master cylinder, pointing straight up.  The second one is on the slave cylinder which is on the left side of the engine. I believe on Gen. 2 C-14's you are going to have to remove the left fairing to get at that slave cylinder.

Bleed the top bleeder first and continue until the fluid is perfectly clear (no air bubbles or foam in the fluid). Then move onto the second bleeder and continue the same way.

Note that these bikes can be quite difficult to bleed at all, and also to finish bleeding (soft clutch or brakes that are nearly impossible to get the last of the air out of). I ended up buying an air- powered vacuum bleeder in 'self defense' just for this bike but they are expensive. The traditional way of pumping the system and then holding pressure on the lever while cracking the bleeder often just does not work as the system will not pump up in the first place."

https://forum.concours.org/index.php?threads/bleeding-clutch-fluid.4122/


Followup: 
When I finally took the bike out the clutch isn't disengaging drive properly and event though there is some feel at the lever it isn't enough to engage the clutch.  I've run an entire bottle of DOT4 through it and still can't get it clear.  Time for some alternative tricks:

"Ended up holding the mityvac hose right on top of the fluid hole over the piston and pumped the lever while sucking. Seem to clear the problem and got lever pressure back. must have got a particle of dirt in the mechanism."

Another option might be to gravity feed fluid into the bottom bleeder and then draw the fluid (and bubbles) up from the bottom and out of the reservoir.

Speed Bleeders for the C14:

Speed bleeder how to:  https://youtu.be/QVjPVhoPHow  

Positive pressure bleeding is an alternative.  Perth County Moto has a hand pump:  https://perthcountymoto.com/products/eze-brake-bleeder  I wonder if they have any more German police leathers...

Followup Followup:

Finally got the clutch sorted today.  I got a fluid pump with a one way valve in it and pressurized the lower bleed valve and then drew fluid (and bubbles) backwards (bubbles like to go up) out of the reservoir using the vacuum pump.  Lotsa bubble, then less and less, then none.

The initial fluid had a lot of debris in it (little black dots).  Once I got them out there was a little black tornado of very fine debris which I also vacuumed out.  I suspect this system has never been changed (the bike is 11 years old but low miles and minimally maintained).  With all the debris finally out and the fluid clear, more bubble came out (moving the steering side to side seemed to really do the trick).  When no more bubbles came out the clutch feel immediately returned.

I took the bike around the block - great clutch feel and engagement.  That clutch is a f#*@er to bleed!  Next winter the Connie gets a set of Murph's speed bleeders and I'm doing the brakes (which have also probably not been done any time recently).

Sunday 18 April 2021

Motorcycle Pick Up on a Budget

I've been calling around trying to find a rental van to arrange a pick up of a Kawasaki Concours C14 in Toronto.  Every rental place in my county tells me they have no vans because they are being rented out by delivery companies during the pandemic.

Last week I took my wife down for a doctor visit and noticed a number of vans at the big U-Haul centre on Speedvale in Guelph.  Using U-Haul's online booking system, I was able to reserve a van for last week and arrange the pickup.

The Speedvale U-Haul centre is a full service depot with many vehicles on site as well as storage.  The staff was spectacularly helpful in making sure I had the right vehicle (the website said I'd be getting a Ford Transit van but they GMCs on site so the guy at the counter went out and measured the openings to make sure it would still fit the bike.  They were also excellent with mask, social distancing and ensuring we had a cleaned and ready to use rental during COVID.

If you default mileage on an 'in-town' van rental the extra mileage'll get you in the end, but if you pre-state your mileage they give you a discount.  All in at the end of the day including insurance and mileage, the bill came out to $138CAD, which is impressive.  I had to put $30 in gas back into it, so the rental piece ended up being just under $170 all in.  Check out was quick and efficient with minimal contact and the return was completely contact free and effortless.

I've been thinking about getting the gear to do pickups myself, but the initial cost is heavy and then the operating costs (poor mileage, heavy vehicle, etc) pile on the costs even more.  If I purchased a tow-capable vehicle and a trailer I'm looking at $40-50k - that would be over 200 bike pickups in the rental van.  I seem to find I need a bike pickup every 1-2 years at the moment.  If I keep doing that until I'm 80 years old, I'll ring up a rental van bill of about $3800, so the I-gotta-get-a-bike-tow-ready-vehicle thing isn't really on my radar any more after this positive U-Haul experience.

I do need a couple of things for next time though.  If you want a U-Haul with the built in ramp you're looking at doubling rental costs and you don't need that space or the headache of navigating traffic with a much bigger vehicle (the van was very easy to thread through Toronto traffic).  I brought the two plastic car ramps I had along with some wood planks to load the bike, but that's not ideal as the van's deck height is pretty up there.  So, here's the list of things-to-get so that a rental van does the trick without any headaches:

Parts For Making Rental Van Motorcycle Moves Easier:

A pair of fold-up ramps would make loading the bike much easier.  These fold up and would hang on the wall in the garage, not taking up any valuable space and are capable of holding even a big bike like the Concours without any issues.

I got lucky this time as the guy I purchased the Concours off had a ramp that did the trick, but next time I'll have my own ready to go.

Cost:  $140


Ratchet Tie Downs:  I tied down the Concours once we got it into the van with nylon rope but there are relatively inexpensive options that would make the tie-down process both more secure and less time consuming.  The Connie was rock solid the way we tied it down (there are ground hoops and wood bolted to the side of the van that you can tie off too, and didn't move a muscle in transport, but for relatively little outlay I could have a set of ratcheting tie-down straps that are both more secure and very easy to set up and break down.

The web of rope got cut when we got home (and we used the bike lift to get the bike out), but with ramps and ratcheting tie-downs the transport would be been a lot easier and secure.

Cost:  $29


A mobile wheel chock: This is a bit of a luxury. The bike stand in the garage has a home-made wooden one but it's heavy and awkward. A lightweight, ride in wheel chock would make tying the bike down secure and easy, and it's easy to transport.

With this one you ride into the chock and it see-saws into position, holding the bike steady while you tie it down.

Cost:  $70


For about $250 I can get the bits and pieces that would make a bike pickup in a rental van a quick, easy and secure process.  This was a good beta-test and I now know what I need to make the next one even smoother.

****

In the meantime, I'm once again a Kawasaki owner, pushing my Team-Green ownership count even higher:

Kawasakis Owned:  4 (Ninja 650, KLX250, Concours ZG1000, Concours14)
Yamahas Owned:  2 (PW80 mini-bike, Eleven Mid-Night Special)
Hondas Owned:  1 (CBR-900RR Fireblade)
Triumphs Owned: 1 (Triumph Tiger 955i)

I've been a fan of Suzuki for years yet never seem to find one that suits what I'm looking for.  Kawasakis always seem to pop out just when I need one that meets my needs, and I enjoy their engineering and working on them.  Their engines especially are something very special.