Zero Sum Game: motorcycle restoration as a hobby

The Fireblade project motorcycle has moved on to its next owner.  It had been sitting in a garage for the better part of a decade before I got my hands on it; the result of a bitter divorce.  The fuel system was shot and had dumped gas into the engine.  It had just over twenty-five thousand kilometres on it, but hadn't been used in a long time.

Over the winter of 2019/20 I rebuilt the carburetors, resealed and sorted the fuel tank and got a new petcock, all of which conspired to put the otherwise eager Honda back on the road again.  When I checked the valves they were exactly in the middle of spec and some of the cleanest internal parts I've ever seen (thanks to the gasoline in the engine?).

Once the fuel system was sorted and the bike had a few sympathetic oil changes and other maintenance addressed (like new tires and a K&N air filter), it was licensed and put on the road where it performed flawlessly for a year.  When I sold it the odometer read just over twenty-seven thousand kilometres, so two thousand of them were mine.

The 'Blade was a lovely device.  If I didn't live in such a tedious place and ride-on track days were a possibility (they aren't anywhere in Ontario - the rare track-days that do exist are for rich people who trailer in race prepped bikes), I'd have hung on to this remarkable thing and let it do what it does best: explore the more extreme limits of motorcycling dynamics.

Trying to do that on the road makes no sense.  Ontario's roads are in atrocious shape thanks to our brutal seasons and lack of sane governance.  If you can find a piece that isn't falling to pieces, it's arrow straight because Southwestern Ontario is also geologically tedious.  We had a Californian trip a few years ago and drove up to Palomar Observatory outside of San Diego in the mountains.  Those are twelve miles of the most technically demanding roads I've ever seen.  That I had to drive them in a rented Toyota RAV4 is a crying shame.  If I lived anywhere near roads like that, owning the Fireblade would make some kind of sense, but I don't.

In our tedious, conservative province, this Honda Fireblade makes as much sense as owning a lion.  In three seconds it can take you from a standstill to jail time.  I only just discovered what happens to it at 8000RPM the week before I sold it.  Up until then I was astonished at how quickly it accelerated, but if you keep it cracked the madness becomes otherworldly.  The Honda Fireblade's athletic abilities make it a perilously expensive proposition in our police state and there is nowhere you can let it off leash to do what it was designed for (without buying a truck and trailer and stripping it back to being a race bike).

I was hoping to put racing stripes on it and really do it up, but then you have trouble selling it around
here where individualism is frowned upon.  Am I sad to see it go?  I honestly wrestled with the idea of waving off the buyer and keeping it, but instead decided to aim my limited space  toward another bike that would not only be more generally useful in the bland vastness of southwestern Ontario, but would also make me a better dad; the Fireblade is an inherently selfish thing.

If Practical Sportsbikes thinks it's the number one 90s
sportsbike, then it is! They helped me sort out the fuel system!

I bought the sidelined 'Blade for $1000 and then paid an extra hundred to get it delivered to me.  The new tires ($400) and a set of replacement carbs ($250) that I mainly needed to replace hard parts, along with the carb kit and other rubber replacement parts as well as multiple oil changes and filters, and some replacement LED lights for the broken stock ones, pushed my cost for the bike up to about $2000.

It cost me $500 for insurance for the year - mainly because I don't think my company (who doesn't usually do bikes but do mine because I've been with them for over 30 years) didn't realize what it was.  I sold the bike for $2500 as is, though it's currently fully operational and road legal, which means I got to ride the best bike of its generation and something I wished I'd owned in university when I was younger, fitter and more flexible for no cost.

That (of course) doesn't consider my time, but this is a hobby and if I can make it a zero sum hobby then I'm much less likely to feel guilty about it.  I'm going to miss the Fireblade, it was a lovely thing that spoke to me.  Having a 23 year old Japanese super-model whispering in your ear as you ride along was thrilling and I'm going to miss it.  Should I eventually find myself living somewhere where a sportsbike makes some kind of sense and where I can exercise it as intended on a track, I'll be quick to rejoin the tribe.

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In the meantime I contacted a fellow in Toronto who has a latest-generation Kawasaki Concours 14 that he couldn't sell in the fall (I was in-line but the 'Blade failed to sell so I didn't go for it).  He still has the Concours and we're lining up a cash sale for next weekend.  My first three bikes were Kawasakis and this would be my second Concours.  I've owned a first gen C-10 and my son and I rode a first gen C-14 through the Superstition Mountains in Arizona, but this one's a gen-2 C-14 Concours, which makes it one of the only bikes out there that can comfortably carry my now-adult-sized son and I two up.

I've always been drawn to Kawasaki engineering and I like their style.  This one is very low mileage (only about 30k) and needs some TLC (the owner is older and dropped it while stationary which is why he's moving it on).  Once sorted this Connie will have a lot of life left in it.

What makes it particularly useful to me is that it's a capable sport-touring machine that's built like a brick shit house, can cover the endless miles we face in Canada and can still entertain in the corners.  It also happens to be powered by the same motor that drives the ZX-14R hyperbike.  It may sound juvenile but I grew up in the 1980s and they had me at Testarossa strakes!

One of the side benefits of Concours ownership is that they have one of the most active and engaging clubs around: the mighty COG (Concours Owners Group).  I got stickered and t-shirted up with them as a full member when I got my first Connie, but have since been exploring other bikes.  I'm looking forward to re-engaging with them when I'm a Concours owner again.

Kawasaki Heavy Industries has weight in Japan!

Moonbeam and Back: An In-Ontario Iron Butt & a Bike to Do It

The mighty Wolfe Bonham did a Moonbeam run this year as a part of one of his mega well-beyond an Iron Butt long distance rides.  I just popped it into Google maps and it happens to be a perfect first Iron Butt distance from home, and all in the province.

The starting Iron Butt is the Saddlesore 1000, 1000 miles in 24 hours.  They have a metric equivalent Saddlesore 1600 kilometre ride too.  The suggestion is to do a distance that can't be short cutted for credibility's sake.  Riding from Elora to Moonbeam and back is always going to be over 1600kms, no matter how you do it.  Another benefit is that by going up on Highway 11 through North Bay and back through Sudbury and on the 400, I won't be riding the same route twice.

The Tiger has become fragile, so I'm jonesing for a long distance weapon, not that the vibey and exposed Tiger was ideal for that, but it's what I had.  A few years ago Max and I rented a Kawasaki Concours14 for a ride in the Superstition Mountains near Phoenix, Arizona, and it was a glorious thing.  That Connie was a first gen C14, the newer ones have one of the highest load carrying capacities of a modern bike - so big that they could carry Max and I two-up again.  Another thing about getting back into Connie ownership (I used to own a C10), is that I'd have an excuse to frequent the Concours Owners Group again.

There is a low mileage (31k) 2010 current generation C14 for sale in Toronto with some cosmetic damage and a dodgy windshield.  I can sort out the niggles, and then this thing would eat miles like nothing I've had before.  There is a strange lack of Kawasaki Heavy Industries motorbikes on the Iron Butt finisher's list (Honda has six times more bikes, BMW over eight times more).  I want to represent!  I've owned more Kawis than any other brand to this point, so it'd also be coming home to team green.

This particular one is blue instead of tedious grey (Concourses tend to be very conservatively coloured), which appeals, I prefer a colourful bike.  The C14 has a number of optional touring pieces, including a variety of windshields, which is good because the slab on that Concours ain't comely.

Love the Milano from Guardians of the Galaxy.  The C14
would be getting similar higher visibility trim, especially
around those Testarosa strakes!

Fortnine has the National Cycle Vstream windshield for the C14, which would give me a smaller but more functional, better made and swoopier look.  The bike comes with a top box and panniers, so there isn't too much it'd need, other than sorting out the windshield and doing some touch up.  Seeing a blue bike, I immediately want to liven it up with some orange trim, Milano style.  Other than a full service and a few fixes, this bike is ready to do 100k.

The stock seat is already a comfortable thing, though I've enjoyed the Corbin on the Tiger so much I'd consider tapping them again for another custom saddle eventually.  The C14 Concours would be the biggest bike I've owned and could do something nothing in the garage can do right now, carry my son and I two-up while operating within the bike's weight capacity.  It would also be just what I need to make a run to Moonbeam and back in 24 hours as the summer winds up.

To Sell or Not to Sell

That'd get back what I've put into it and mean I've
put 15,000kms on it for free!

I put the Concours ZG1K project bike up for sale just to see how it would do.  I didn't expect a reply but got someone who is smitten with it and immediately offered me a trade worth about $2000 (a Phantom3 drone with a pile of expensive peripherals).  I took a drone training course last year and have been looking for a way to get some flight time in accordance with the Transport Canada flight planning we practiced in the course.  This would do that and also let me explore the aerial photography market first hand.  This is a trade that could end up paying for itself many times over.

Finding a trade that fits this well seems too good to be true.  In my experience, something that is too good to be true usually is.

I'm fighting that skepticism, but what I'm also fighting is some classism, morality and loyalty.  The young guy interested in the bike has the kind of online profile that makes you roll your eyes.  Every photo of him is half dressed and flipping the bird.  Which leads me to the moral quandary.  Handing this bike off to some yobbo who is likely to kill himself on it isn't something I can wash my hands of.  Then there is the loyalty.  I brought the Concours back from the dead.  We've done many long trips, including a once in a lifetime ride down the back straight of the Indianapolis Motor Speedway.  Had the carbs not shit the bed on the worst possible day (the first day of a new riding season after a long winter off), I would have still been happily riding it today.  Had they died the autumn before, I'd have had the winter to sort them out.  Bygones, but I love that my hands brought this old thing back to life.

So here I am, with a great opportunity to make some space in the garage while pursuing a trade that could end up being quite lucrative.  That space could be filled with a new project bike and I'd be back doing aerial photography again.  There is a lot to recommend moving on this, but I've got some issues to work through first.

The classism I can get past, but the selling a weapon to someone without the sense to handle it is nagging at me.  I'd feel responsible if something happened.  As heavy as that is, what really bugs me is feeling like I'm sending Connie on to an unworthy home where she'll be abused, broken and forgotten.  The mechanical sympathy that I apply to technical work often breaks out into full on mechanical empathy.  This is one of those times.  Maybe now isn't the right time to pass on the Concours.  Maybe what I should be doing is re-energizing this project and finishing it to the point where I can eventually pass it on to a more deserving home.  (Hmm, the classism crept back in again).

Mechanical Satisfaction

The Concours carburetors weren't snapping back when I released the throttle. Everything worked, but they wouldn't close on their own as they should. I removed the carbs, reset the butterflies so they all closed properly and replaced a bent spring. With everything lubed up and working freely, I reinstalled the carbs and ran the throttle cables over and along the top of the frame rather than around the side, trying to have the throttle cables address the carbs as perpendicularly as possible.  With the cables properly tightened, the carbs snap shut when the throttle is released, as they should.

My to-do list on the Concours is down to a rebuild of the master break cylinder.  The part isn't expensive.  I'd purchased a set and did it on the Yamaha XS1100 I had before, so the Concours should be pretty straightforward.

I also have to sort out a rear light and body panels for the back end.  I'd asked if they could be done at school in the metal shop, but asking for work to get done there seems to result in it disappearing down a hole.  I'd rather do the work myself anyway.  The plan is to form the panels for the back end and find a rear brake light with indicators built in and wire it in to the back end.

The last job is going to be reworking the radiator reservoir to somewhere around the battery box.  With that done, in theory, the Connie will be ready to begin test riding the kinks out.

Follow-up:  rear brake lights were found on ebay - let's hope they arrive this time.

If they do then ebay is a more dependable shipper than the Amazon Marketplace, which seems pretty bizarre, but there you are.

Naked Connie: 3d modelling customized motorcycle bodywork

I've re-3d-scanned the stripped down ZG1000 Kawasaki Concours in order to better work out what the rear lights will look like.  You can wheel in and out and manipulate that model below with a mouse.  The scanner did a bunch of software updates which led to a much higher resolution 3d image.

Meshmixed ZG1k Fury
by timking17
on Sketchfab

I modelled it with the stock seat on with an eye to taking the pillion seat off and building a very minimal back end.  With some careful cutting I'll be able to use the seat dimensions to figure out how best to render the rear light assembly.  I've been doing 2-d drawings but they don't deal with the 3d complexities of the real thing.  I'm hoping this solves that.

Using the 3d scanner with cardboard body panel templates gives you a pretty good idea of how it will look when it's done.

As far as electronic parts go, I think it's time to get the lights sorted out.  At the moment I'm looking at some integrated LED head and tail lights to minimize stalks sticking out of the bodywork.

A single brake and indicator unit from Amazon.

Integrated LED headlamp from Amazon.

Naked Connie

I put the Concours up for sale for a very reasonable $1200 and immediately got a bunch of low ball offers.  After a week of talking to cheap idiots I pulled it back off Kijiji, this bike deserves better than that.  I sympathize with people who can't afford the hobby, but I never agreed to support that charity.

Jeff's recent adventures with getting an old bike to modify into a cafe racer got me thinking about what a naked Concours might look like.  The ZG1000 is based on the Ninja sport bike (one of the reasons it's so agile), so as a donor bike it has a lot going for it.  I wasn't the first to wonder...

It shows how clean  you can make the engine and wiring without all the plastic covers, not radical enough though.

That's more like it!  The logo is a bit heavy handed though.  The rear seat frame is a bolt on piece.  Shortening the bike doesn't even require cutting.  The front end on this is also what I'm aiming for.

Love the paint on the gas tank.  It makes me look forward to stripping mine.  No airbox and exposed air filters are sweet.

Stripped down but looks half finished.

Front and rear fenders are sweet.  Suspended seat and tail look a bit awkward though.

I'm interested in a single seat saddle, not so much for a bobber look, but for a historical connection.

I stripped off the front fairings, mirrors and windshield.  That has to be about twenty pounds right there.  At the back I removed the pannier frames and the rear tail light assembly.  That'll be another easy ten pounds worth of odds and ends.  By the time I'm done, this bike will be an easy 100lbs lighter.

The entire rear frame that holds the panniers, seat and rear light assembly is bolted on under the seat.  Removing it seems pretty straightforward.  With the rear frame gone, the Concours starts to look more like a streetfighter than a sport tourer.  With the back end gone it was easy to remove the rear tire and get into the shaft drive which has been leaking.


While I was stripping things down I removed the bar risers, which lowered the controls a couple of inches and further lightened the bike.  With all the plastic and back end metal work off, the bike has already undergone a dramatic diet.  People tend to pick smaller, lighter bikes to cafe, but as I'm neither small nor light, the Concours makes for a big, muscly and quiet unique power cafe racer project.


With everything in the process of a strip down, I was easily able to get the back wheel off and uncover the shaft drive axle.  It's been leaking, but some research on CoG (the Concours Owners Group, which I just re-upped my membership on) suggested that a leaking shaft drive can be the result of over filling, which it was.  I'm going to clean it all up, fill it to spec and then keep an eye on it before I go all crazy tearing it down (which looks like a hassle because you've got to heat parts to get them apart).


I'm hanging on to the Concours because of some magic moments on it.  The sound of that engine at full song is exceptional.  The thought of giving it away after all the work done grates on my nerves as well, especially to some tool who is just looking for a handout (one guy, after trying to talk it down $500 then complained about the state of the fairing - screw him).  Had I sold the Connie I'd have gone looking for a bike I could strip down and customize.  Hanging on to the Concours means I'm doing that with a low mileage bike full of new parts.  One that I'm already really familiar with.

Since I'm not depending on the Concours to be my everything bike any more it can become a blank canvas, which is what I was looking for in the first place.  A stripped down, restyled Concours isn't going to be a Concours any more, but it is going to exploit that big Ninja engine and nimble handling it already had.  Best of all, I get to hang on to those fantastic gold rims, and build up a custom around them.  Much better that than my resurrected ZG1000 going to motorcycle welfare.

Even the instrument cowl is a big, heavy old thing.  I'm aiming for an analogue speedometer and then a
microprocessor controlled LCD screen.

Don't know if I'll keep the Ironman theme, but I might, it's eye catching.

Someone somewhere might be looking for just this thing!

All that weight hanging behind the rear wheel will be gone.  The Concours always felt frisky for a big
bike, I can't imagine what it'll feel like with all that weight gone.  A custom LED tail light in in the planning.

I'm going to take a note from Jeff and see if I can sell off parts others might need for their complete
Concours in order to help pay for the bits I need for mine.

Bar riser still on to the left, the one on the right is a couple of inches lower.

With the mystical, multi-talented Tiger on hand, the Concours can take its time becoming a specialist.
It seems happier with that prospect.  So am I.