Bike History, Ancient Rubber & COVID-proof Supply Chains

Ontario gets you to buy a vehicle history when you transfer ownership.  The main reason is to make sure you're not buying something with an existing debt on it, but I like it for the history lesson; you get a good sense of a bike's life from that list of dates and owners.  I'm the third owner of the Tiger.  The first one owned it for most of its life.  The guy I bought it from owned it for a short time (I think it was his first bike) before passing it along to me.

The Fireblade's history also tells a tale.  In July of 1996 it was sold to a guy in West Hill, Ontario (part of Scarborough in the east end of Toronto).  He sold it to McBride Cycle in Toronto (Percy's name is still down as the owner on bikes they brought in then) less than a year later in May of 1997.   McBride Cycle moved it on to a guy in Mississauga two months later in July of 1997.   The previous owner to me bought it in April of 1998 and owned it up until his divorce when he gave it to his ex as part of their separation.  It then sat with her through the divorce until her new boyfriend dropped it off for me last September, 2019.  Timeline wise, the owners of this bike have lasted:

• 10 months
• 2 months (dealer)
• 10 months
• and 21 years, though it looks like it was unused for most of the last decade of those.

I'm the 5th owner of the bike, and if I hold on to it for more than ten months I'll be the second longest owner it has had.  This 23 year old Japanese super model only has twenty-five thousand kilometres on her and sat unused for long enough that the petcock that metres fuel out of the tank failed and flooded the engine, then it sat broken in a garage.


This Honda is a 'supersport' bike with 'hypersport' tires, meaning they're soft, grippy and don't last long.  I once heard a story of a guy who used to drive his supersport bike to twisty roads in his van, ride it hard for a couple of days, and then open up his van and change to new tires using the tire mounting equipment he kept mounted in there.  Heavy handed riders can burn through a set of these types of tires after a single track day.

Lloyd at Mostly Ironheads measured the depth and determined that the 'Blade needed new tires to meet safety requirements.  I've got the 'Blade raised up in the garage at the moment and had a good look at the tires today, and found these:

But the numbers didn't make sense to me because I've never had a bike with tires made before 2000.  Tires after the year 2000 have a four digit code printed on them showing the date of manufacture, so you know if they're getting stale (rubber goes off over time).  If you see a 3507 stamped on your tire after the DOT designation it means they were manufactured on the 35th week of 2007.  But the 'Blade's tires show a 038 on the rear and a 395 on the front.

Pre-2000 tires only had a 3 digit code on them.  The first two are the week and the last one is the year, but you get to guess the decade, which is why they updated it in 2000.  If I'm reading the Fireblade's tires right, the rear was made in the 3rd week of 1998 and the front was made in the 39th week of 1995.  The tire model is a Bridgestone Battlax BT56F, and they were kicking around in the 90s.  It appears the "Blade's tires are well over 20 years old.

Sorting out tires during a pandemic should have been a real headache, but it was another COVID19 supply line success story.  I fired out requests to Two Wheel Motorsports, my local dealer, but they couldn't be bothered to respond.  I also tried to reach out to all the local tire stores and not one had the tech to do motorcycle tires.  I tried other local bike shops, but once again, radio silence.  It's like some people just don't want to make money during this situation.  Perhaps getting handouts from the government is all they need.

The only reply I got was from John at REVCO.CA, an online tire company out near Ottawa.  He was straight up with me, saying that they can usually turn around an order in a matter of hours, but it might take up to a week right now.  What convinced me to spend nearly four hundred bucks with him was his responsiveness and openness, so I ordered the tires.  REVCO outdid themselves, delivering the tires within 48 hours.  Fortunately Lloyd at Mostly Ironheads can install tires, but not balance newer rims (he focuses on heavy metal from the 20th Century with spoked rims, not racing alloy rims).  It wasn't a worry though because Revco also had Counteract balancing beads, which I'm a bid fan of.  I removed the old fashioned balancing weights, installed the beads on the new tires that Lloyd installed on Saturday morning, and the 'Blade feels like it's walking on air, wearing her first new pair of shoes in over two decades.

Dream Ride: help me by liking this post!

I applied to Motorcycle Diaries Dream Rides 2020 Contest based on the research I'd done around my Granddad's service in World War 2:

If you have a moment, like and share this post: https://www.facebook.com/MotoDiaries/posts/1676582355842212?__tn__=K-R

If I get enough votes I might actually get to ride through Northern France on a period, 1930s motorcycle and see the many places Bill passed through with his squadron as they were decimated escaping from the Nazi blitzkrieg before Europe fell.

Throttle Control Sensor System on 2003 Triumph Tiger 955i

The issue:  The Tiger stalls occasionally on idle.  Sometimes it seems to hold regular idle around 1000rpm, other times it drops down to 3-400 RPM on the verge of stalling and if I give it gas it cuts out.  It always restarts.

What I've done so far:  replaced the fuel filter and spark plugs.

Next target:  The idle stepper motor:

MOTOR, STEPPER, ISCV T1240888              $123.61
O-RING T3600037                                            $1.37
HOUSING,ISCV,3 CYL T1241064                  $42.79
GROMMET, ISCV T1241063                           $3.84
TUBE,CORRUGATED,200MM T1242502
2000MM                                                            $18.45
TUBE,CORRUGATED,145MM T1242501
145MM LONG                                                  $18.45

$208.51US = $281.34CAD
From Bikebandit's online parts diagrams: https://www.bikebandit.com/oem-parts/2003-triumph-tiger-955i/o/m121594#sch565827

http://www.adeptpowersports.com/oem-parts/2004-triumph-daytona-955i-idle-speed-control-assembly.html

Visual inspection: Gasket (#4 on diagram) is partially squashed, may not be sealing.  One of the pipes was loose going into the back of the unit.

Next step:  remove the gas tank (again) and remove the entire throttle control/idling system, including pipes, and inspect for breaks.  Replace pipes if damaged.  If no pipe damage evident, look into getting a new stepper motor from Inglis Cycle.



Other Possible issues:
throttle slides were out of balance?

After you get the tank off, you need to remove the airbox. This is easy, remove the two bolts on the back of the box and lift it off. You will need to disconnect the breather hose (bottom rear right), electrical connector (bottom front right) and pressure hose to the computer (right middle).

After you get the airbox off, you will see the air idle hoses and valve. Unbolt the valve from its mount and move it out of the way, and disconnect the hoses. Connect the hoses from your gauges (I used a Motion Pro mercury gauge) to the ports and start the bike. You will have to hold the throttle slightly open to keep it running, but it will start with all those wires disconnected. Kinda makes you wonder if you need 'em in the first place!

To sync the throttles, remember that the #1 cylinder (left side) is non-adjustable. Sync the #2 throttle to #1 by adjusting the screw between these cylinders. Once those match, sync #3 to #1 with the other adjusting screw. You might have to repeat the process a couple of times and don't forget to blip the throttle between adjustments to let the linkage settle.


Once the gauges are matched, put it back together, you're done! Check carefully that all the connectors are married up as the tank is a bit of a PITA to pull off again. My EFI light came on for a few starts probably due to readings out of range from the disconnected sensors, but it will reset itself.

***CHECK THE POWER COMMANDER***

I had the CO level reset. I was at .9 and that's very low. They reset to around 2.1.
http://www.perfectpower.com/technical_info/afr.asp
The stoichiometric ratio for gasoline is 14.7:1. This ratio is when both air and fuel are completely consumed.

https://www.therevcounter.co.uk/threads/80797-Daytona-955i-stalling-at-lights

Finding Parts & Service in a Pandemic

They ain't kidding, but setting up online ordering without
actually setting up online ordering isn't great business.

Trying to get parts in is never easy in Canada where no one likes to get their hands dirty.  It's even harder during a pandemic.  The worst I've seen so far is Canadian Tire, who are a complete wreck.  Their web-page barely works and their online ordering system is in shambles.  It turns out aiming for the lowest prices on the cheapest Chinese made goods in the stingiest way possible doesn't make for a resilient response in an emergency situation.  I've yet to pass by the local store without a massive row of annoyed customers standing in line out front of it (I've yet to bother going in), and the one attempt at ordering a simple, in-stock item has resulted in weeks waiting.  Don't go to Canadian tire virtually or in person, they can't handle it.

Amazon was also a mess early on in this with orders sometimes taking up to three weeks to arrive.  They seemed to improve recently when I actually got an order the same week I made it, but they still aren't anything like as efficient as they once were.  I just ordered some spark plugs for the Triumph on Amazon (once you've got the tank off you want to do all the servicing because it's a bit of a faff to get in there).  Canadian Tire didn't have them or won't let me in to find them.  That Amazon order sat there unresponsive for 3 days before it shifted to 'shipping', but in the 24 hours since there are no shipping updates and the shipment is still untrackable.

Meanwhile, the rear brake pads I thought I'd put in the Fireblade have disappeared into a Francophone ether.  Fortnine is usually prompt and transparent with their deliveries, but this time around it took them over a week to get the bits out of their warehouse and the order has been in transit in an apparently very broken Canada Post for over three weeks.  I contacted Fortnine to find out if things have improved.  Their warehouse is now down to a 3-4 day turnover from the eight days I experienced, and Erin, who promptly replied to my inquiry over the weekend, suggested not selecting Canada Post (they have courier options) since they are still dysfunctional.  Unfortunately, Fortnine didn't have any of the tires I was looking for, so they're trying to limp forward with a half empty, slow moving warehouse and a delivery system that doesn't.

So, trying to get parts during this slow-burn pandemic sucks right?  Not always!  The other day the trusty Triumph Tiger actually stalled on me at a light.  I looked over every I've done on it (which is a lot) and realized I've never done the fuel filter, and I've put over 25k on it since I've had it.  If the Tiger is idling low and stalling on idle fuel starvation from a way-past-due fuel filter is a likely culprit.  But oh no, it's a pandemic, I'll never find parts!

The trickiest part was actually finding the fuel filter.  After searching around fuel lines under the tank I ended up looking in the Haynes manual only to discover that the fuel filter on a 955i Tiger is *in* the fuel tank.  This fully submerged fuel filter sits behind a panel on the side of the gas tank.

Finding a fuel filter for a 17 year old European motorcycle during a pandemic should have been a nightmare, but it turned out to be the easiest thing I've done parts wise, maybe ever.

Inglis Cycle in London is 140kms away, but they're still my local Triumph dealer, so I fired them an email asking if they had what I was looking for.  For over ten years from the late '90s to the mid zeroes Triumph used the 955i engine in the majority of their models, and they all used the submerged fuel filter in the gas tank, so they aren't uncommon.

Within a couple of hours Ken at Inglis had emailed me back.  After removing the filter assembly from the tank I discovered a pretty beaten up gasket with multiple rips, so I asked if they could add that in with the filter.  Ken had both the filter and gasket in stock and said he could ship it out to me for $15.  Considering it's a 280km round trip that would have taken me most of a day, fifteen bucks didn't seem bad.  I thought that meant postal service and a week long wait.  The box showed up the next morning via a courier.  If you're looking for quick, capable service during a pandemic, Inglis Cycle has their act together.


So the fancy gasket and new filter all went in flawlessly within 24 hours of ordering the parts, but I'm still stuck without a bike because I can't seem to find anyone to safety the Honda and the spark-plugs I'd ordered from Amazon two days before I even began emailing Inglis are still in the ether.  The moral of this is I should have just ordered the spark plugs from them too and cancelled Amazon and their inconsistent service.  The other lesson learned is that once you find dependable service during a social distancing slow down, make sure you reward it with your spending power.

The trusty Tiger is in pieces instead of putting on miles thanks to Amazon's hit and miss service.

UPDATE:  While some places are struggling with operations, others are able to reorganize around
things, so when you find a functional motorcycle parts supplier make a note of it and use them as much as you can.  The days of picking the lowest price from a group of competing companies are not these days.  As I write this a Roof Helmet is arriving from The Netherlands.  I ordered it only 4 days ago from Chromeburner.  Like Inglis, Chromeburner seems to have adapted to this crisis well.

UPDATE II:  I watched the Chromeburner order leave The Netherlands within a day on FedEx, pass through Memphis over the weekend and arrive in Ontario Sunday night.  Monday morning the driver from the Cambridge, ON managed to screw up the delivery (saying it was delivered when it wasn't), and I'm now four phone calls in trying to sort it out.  FedEx looks like they're working well everywhere except in Ontario.

UPDATE III:  The Fortnine order from May 6th is now almost a month old.  My rear brake pads landed in Stony Creek 6 days ago and haven't moved since.  Quebec might as well be on the moon.

The moral of all this?  Ordering parts seldom works like normal these days.  Few places are able to reorganize themselves to provide dependable logistics and most delivery companies seem to be struggling with even simple delivery options.

Unfortunately, I'm working with two old bikes that need parts, so I'll be leaping into this breach once again, or I can't ride.  The good news is that if the Triumph needs parts, I've got the most capable parts contact (Inglis Cycle) with the best delivery system (I think they used UPS, but I can't remember clearly).

I'm trying to figure out how to get tires for the 'Blade now.  Revco actually replied with an honest and detailed response when I asked about how delayed things would be (instead of 2-3 days expect it to take a week).  Two Wheel Motorsport and West End Cycle have both been radio silent for several days.  Trying to find parts during this social distancing slow down has two downsides:  some companies can't get their acts together and find a way to proceed effectively, and some delivery companies are in the same boat.  When you find a dependable one, make a note of them.  I think Revco's about to get a three hundred dollar tire order.

Athletic Intent

Coming to terms with the Fireblade...

The first couple of times I rode the Honda I found the riding position hanging over the gas tank somewhat extreme.  The bike was astonishingly light compared to others I've ridden (dirt bikes excepted), and changes directions like it's telepathic, though the clip on handlebars mean you don't get a lot of leverage when turning.

While the riding position is pretty extreme compared to the adventure and sports touring bikes I've ridden recently, it's the bike's geometry that really surprises.  The rake on the front wheel is nearly vertical, and feels like it's right under your hands rather than stretched out in front of you.  This results in those telepathic direction changes.

I've actually jumped on the Fireblade and had my groin seize and had to stop to stretch.  I've taken to doing some limbering up, Zombieland style, before I get moving on the Honda.  It's nothing that a bit of yoga doesn't address in my 50 year old self, but the 'Blade is an extreme thing that demands physical interaction; it reminds you that it's a SPORTS bike.

So, why be uncomfortable?  It might be argued that the CBR900RR is an appearance bike; something you put on to get attention, but that isn't why it's the way it is.  The 'Blade is built to explore the physical limits of what a motorcycle can do - it's the opposite of a cruiser, it's about the sport of motorcycling, not the appearance.  Every choice on the bike, including the riding position, is designed to maximize speed and agility.  The 'Blade is more of a boxing boot than a high heel.

1997 Honda Fireblade CBR900RR

by timking17

on Sketchfab

One of the most shocking things about riding the Fireblade is its acceleration.  I've yet to own a bike where I can't turn the throttle to the stop opening it up... until the 'Blade.  It's so light it pulls strong through the first sixty-five hundred RPMs, but then it lunges to the redline in a startling manner.  Even in higher gears I haven't turned the throttle to the stop yet.

The CBR900RR is described as a bike that is engineered to exceed your abilities but is accessible enough to show you how to improve them, and that's just how it feels.  As someone who has gone out of his way to explore motorcycling, it checks a box for yet another aspect of the sport to discover.  I won't be putting big miles on the CBR, but they'll be highly intentional and informative ones.