COVID19 Rapid Restoration: Fireblade for the first time since Obama was President

The Fireblade project has come together nicely thanks to the strangeness we all find ourselves in with the COVID19 pandemic.  With a suddenly extended March Break, I was able to sort out the fairings, get the LED indicators wired up and finalize all the plumbing for fuel delivery.  It was all fiddly, last minute stuff, but with the time in hand it was easy to sort.  The adjustable indicator relay got wet when I cleaned up the bike which prevented the LEDs from flashing, so it got waterproofed and sealed.  The first ride was enlightening...

360° Video from RICOH THETA. - Spherical Image - RICOH THETA

That's the first time it's been running since Obama was in office.  It's a very different thing from other bikes I've owned.  I'm a big guy and 50 years old, but the yoga helps with the flexibility needed to ride this machine.  The foot pegs are significantly higher than anything I've owned before, and I'm leaning forward over the gas tank in a much more prone position than on the Tiger.  I was very conscious of the clip-on handlebars and the lack of leverage you have when cornering - steering on an adventure bike is much easier because you've got big, wide bars that offer a lot of pull.  The Fireblade was so much harder to turn (the weight of leaning forward doesn't help) that I actually thought the steering was obstructed, but it wasn't, it's just a lack of leverage.

After the first ride I thought, 'this thing is virtually unrideable!'  But as I was working out the details and getting used to it the riding position started to make a different kind of sense; I think this bike can teach me things.  The centre of gravity is so low, and the bike is so much lighter (over 40 kilos!) than my Triumph Tiger, while producing thirty more horsepower, that it's a significantly different riding experience.  I wouldn't want to go touring with it, but for an athletic afternoon out on nearby twisty roads, it's the instrument of choice.

The inline four cylinder 918cc engine makes a glorious noise when you crack the throttle, and the 'Blade is responsive in a way that makes any other bike I've ridden feel heavy - that's something I could get used to.  On subsequent rides I got my legs into the cutouts on the tank and once locked in place the whole thing suddenly clicked.  It'll take all the core work I've got to work with it, but this machine expects you to take riding as a sport rather than a leisure activity.

So far I'm at $1200 for the bike delivered, $250 in taxes and registration, $280 for a replacement carburetor which I cannibalized with the one I had to create a working one (if anyone needs late 90s CBR900 carb parts, get in touch), and another $200 in parts that included the shop manual, oil and filters and the LED lights.  All in I think I'm at about $2000 on the road and running like it's new again.  Looking up CBR900RRs online, a one a year older model with three times the kilometres is on for $2800.  Low mileage mint ones are going for $6-7000.  I think I could sell it in a year for a thousand more than I put into it.

When the pandemic happened here just before March Break I took home the Structure Sensor 3d scanner and did some scans, which is what you're looking at here...

1997 Honda Fireblade CBR900RR

by timking17

on Sketchfab

It's very satisfying to bring the 'Blade back to life.  Now that the mechanicals are in order I'm thinking about racing stripes.  Amazon has some well reviewed ones on for a good price, I'll give them a go rather than painting them on.

Unfortunately I'm stuck for getting the bike safetied and registered on the road because everything is closed at the moment.  I'll spend the time making sure everything is order and looking to the aesthetic details and hopefully I'll be able to put the bike on the road when we put society back in motion again in May.

Sense of Satisfaction!

After all the Maker talk this week at a conference I attended, I was keen to spend some quality time in the garage working on the 35 year old XS1100 basket case.  It's easier to walk the walk than talk the talk when it comes to Making.  Unlike the education approach infused with collaboration for your own good, I did it the way I always do: alone in a garage.  It's wonderfully cathartic to get something broken working again, and meditative when I don't have to explain everything I'm doing.

How do you get a 35 year old motorcycle left outside for several years unattended working again?  Very carefully!

The front brakes were seized, the throttle body was seized, the rear brake is still seized, as are other things I haven't found yet.  Motorcycles aren't like cars, when they're left in the world they don't have a shell protecting the mechanicals from the weather.  Restoring a car tends to be more mechanically salvageable as a result.

Yamaha XS1100 Mikuni Carburetor by timking17 on Sketchfab

I ended up having to take the end carburetor off the rack of four Mikunis that line the back of the Yamaha engine.  It was the most carboned up and filthy one, and the grit had seized the throttle body rod.  A complete dismantle, cleaning and reinstall has the carb working again (before this you couldn't move the throttle body without great effort and a nasty creaking sound...

It took a couple of hours to break it down, find the problem and rebuild it.

It was pretty before, but the Mikunis are even prettier now that they work!

XS1100: Steps Toward Resuscitation

Snow last night, the XS got some mechanical
attention today as a result.

After looking over some internet advice (sic) on how to start a long dormant motorcycle engine (and ignoring never ending discussions on it), I got the XS1100 to the point where it would crank over (with spark plugs removed).  The plugs look brand new, but sooty.  Cleaning them up and regapping should be all that's needed.  It's nice to know it isn't seized, the electrics aren't pooched and the starter motor sounded solid.

I also have the airbox off and the carbs cleaned (though they look pretty clean before I did them).

The gas tank is a rusty mess, it was left outside and empty for a length of time.  I'm thinking about doing some instructables chemistry on it, just to try it.  Failing that, I think I'm going to try Evapo-Rust.

Here's what it looked like today:

Makes you wonder how many motorcycle tires don't get worn out before they need a change.

With the airbox removed, the wall-o-carbs is easy to get at.

Carb internals look to be in good shape.  Only the throttle cable is suspect.

The air box has cleaned up nicely

Concours d'Elegance

After a couple of weeks of cleanup and repair, the Concours is back together.  I'm going to take it in for a safety this week and then see about getting it on the road.  I'm waiting on some replacement master cylinder covers and some clutch lever bits.  They should be in mid-week.  I hope to have the safety done by the end of the week.

Sense of Accomplishment!

It's alive.... ALIVE!!!

After fiddling with the speedometer gear housing I was told to make sure I have the line on the back of the suspension and the housing lined up.  I put it back together that way and still didn't get anything, so I took it apart again and tried putting it on 180° from before and bingo, the speedo began to spin.  If you're having trouble with speedo gear housings, try putting it on the other way and turning it to line up with the fork housing mark.

Love that red - the Connie will be getting panels refinished
over the cold months...

All the gauges on the Connie work now, so I'm going to begin to reassemble it after changing out the oil and filter.  I'm hoping to have it back together in the next week or so and then I can take an honest run at a safety and see how it does.  Everything else seems to be in good form.  It starts at a touch of the button and idles steadily after a moment on choke.  The throttle is clear, sharp and very responsive now.  The
brakes feel strong and sure.  After reassembly and a final cleanup, hopefully it'll fly through safety and then I'll have to make some hard decisions about the Ninja.  

It would be nice to get some miles on the Connie before the snows fall.

New speedo cable runs in behind the bottom of the front shock from the right.  It reads accurately and runs quietly.

Hard not to love that big one litre engine... it burst to life with a growl and revs with surprising eagerness.  Smooth as butter too...

Everything comes to life and reads accurately now...

Dream Project Motorbikes

Some dream project bike builds...

Stock (before)

1970s Honda CB750 Cafe Racer Mod

I'd take the standard CB750, strip it down, refinish it and modify it into a cafe racer along the lines of this Dime City Cycle build.

I'd modernize the pieces that need modernizing.  This isn't a period remake, it's about creating something new with old bones.

A cafe racer build (after)

The CB750 that Dime City put together gives you an idea of what could be done in customizing an old CB750, but I'd do something different.

I'd hope to be able to pick up the bike for less than a couple of grand and then put at least that much into it again as I stripped it and put together a personally customized cafe racer.  The CB is a big bike, which would turn into a bike cafe racer for a big guy.

Being Austin - build my own Mondo Enduro Machine

Austin on his mighty Suzuki DR350

Find a Suzuki DR-350 or DR-400, hopefully one that's been sleeping in a barn somewhere, clean off the straw and strip it down to nuts and bolts.  

In rebuilding it I'll not only end up with a dependable long distance off roader, but I'll also have laid hands on the entire thing before it inevitably breaks somewhere far from anywhere, meaning I'll know how to get it going again.

Long distance and modernizing modifications would include a long range tank, updated suspension and an engine rebuild with performance carbs and a re-bored engine. 

Find a 1990s DR350 Suzuki dual sport
bike and prep it for long distance off
road work, Mondo Enduro-ize it!

The goal would be a minimalist go-anywhere machine that isn't all about branding.  So many adventure bikes are all about the BMW-ness or whatever.  This bike would be a capable, light-weight all rounder that isn't about advertising but all about going anywhere.

Anime Dreams: taking the bike I loved as a kid and building an anime custom

The bike that was on my wall when I was younger was the Honda Interceptor.  With a complex, powerful v-4 engine and the sharp edged eighties styling, this bike was the bomb.

I'd want to do a rebuilt / customization that keeps the feel of the bike but also feeds into the Japanese animation fixation I've had forever.

Influencing the build would be Akira and Robotech.  BBB-Bike has already done a Cyclone customization, which is a bit more comicon than I'd be aiming for.  

My Interceptor would still be an Interceptor, but with little tech-touches that bring out the anime in it.  LED lights, a customized, anime inspired seat/rear cowling and mirrors, that sort of thing.

Real Restoration: a Triumph Bonneville the same age I am

an new old Triumph Bonneville

Henry Cole did a restoration on a '70 Triumph Bonneville in the last season of The Motorbike Show on ITV (not sure why ITV isn't offering a webpage for that show, they should be).

What they started with

Henry and Peter Thorne (the restorer), of Aspire Restorations, take what can only be described as a complete wreck (a frame and fairly useless lump of engine) and completely rebuilt it.  It ends up pretty much being a new 1970 Triumph Bonneville.

I'd like to find a British bike built on the same day I was born (in the UK) and do a restoration on it, then we could both age gracefully together.