Winter Project Wishes in Absurdist Ontario

Trawling online advertising for a next level winter project and I've come across an interesting option, but then I remembered where I am. 

1968 Triumph Tiger 

An old Tiger built the year before I was born?  You have my attention.

This is a brown Tiger with a hundred sixty plus K on it?  They say it runs and it's stock but it needs work - that might be the understatement of the year.

Either that 163,908kms isn't accurate or this thing has been run into the ground.  If that's the case, it's not stopping them for asking four and a half grand, FOUR AND A HALF GRAND (!!!) for it.

Canadian prices for bikes, even old ones that look like piles of shit, never cease to amaze me.

Just for giggles I set FB Marketplace to the UK and had a look at what's on offer back home.  Here's a lovely, well restored and ready to ride 1961 Triumph Tiger with less than 2000 miles on it for £2100 ($3645).  Luckily I live in Ontario where a steaming pile of pooh will cost me a thousand bucks more before I then have to pour that much into it again to make it work.  I live in an absurd place.

The other nice thing about the UK is that they tend to honour their history and keep things going.  Canada has a much more use-it-and-chuck-it-in-the-bin approach.  There are some lovely pre-war bikes kicking around on UK's bike marketplace.  If my novel took off and I was minted, a pre-war Triumph Tiger like the one my hero rides in the book would be on my wishlist.

Here's just such a thing!  A 1938 Triumph Tiger 80.  It's meticulously looked after and I'd greatly enjoy being the steward of this piece of history before passing it on to someone else who would keep it rolling into the future.

It ain't cheap (dream machines never are).  They're asking £12,000 ($20,828) for it, but it'd only go up in value, unlike a new Honda Civic (they cost about the same).  It's been on sale for a month.  Bet I could get a bit off.  It wouldn't be a daily rider, but on the days I did ride it, oh baby!  The project would be keeping it going and learning the maintenance and repair on it.

In Ontario this bike doesn't exist.  If it did exist, some berk would want half a million dollars for it.

My local Triumph dealer and stealing a late November ride

The end of fall is happening abruptly

I keep thinking I'm at the end of the riding season but opportunities are continually arising.  After a fairly miserable trip to the doctor I found myself free on an unseasonably warm late November day.  My usual M.O. is to head into the country and find twisty roads.  Less people+twisty roads = happiness!  This time I did the opposite.  I was curious where my local Triumph dealer was now that I own one.  It turns out it's 136kms away, so not exactly local.  Getting there involved a blast down the highway, something else I don't frequent.  In fact, I don't think I've been on a major highway since the Lobo Loco Rally in August.  I live in the country and avoid population centres and the highways that connect them.  People are tedious.  People in traffic are doubly so.

The Tiger almost ended up here last March
until I made a desperate plea to the previous
owner on the eve of him trading it in.  It
finally showed up at the dealership it was
almost sold to for a quick visit.

Inglis Cycle is located in the east end of London, Ontario.  I hadn't been around there since attending the air show in the late 1980s; it's much more developed now.  After a blast down the 401 at warp speeds I worked my way through an awful lot of traffic lights before finding the dealership behind an abandoned factory.  With their parking lot cut up and the neighborhood looking like a demilitarized zone I cautiously went inside.

I was met by one of the Inglis brothers and he gave me a quick, low pressure introduction.  Walking into a dealer you sometimes get the sense that they're only interested in you if you've got money to spend that day.  Inglis Cycle was welcoming and relaxed.  I felt like I could wander around and look at the bikes on display without any tension, so I did but I was only really there for one particular brand, the one I can't find at home...

The Street Triple is a pretty thing, but I still think I'd go Z1000 if I were to get a naked bike.

I really like Triumph.  I consider them an example of what Britain is capable of when it doesn't get all bound up in socialist nonsense or historical classism.  Freed from all that cultural weight the new Triumph is a competitive global manufacturer.

After a wander around the Triumphs on display I came back to the Triumph Tiger Explorer which is a nice piece of kit.  As an all purpose machine it'll do everything from swallowing highway miles to light off road work.  I've thrown my leg over enough bikes to be aware of how silly I look on typically sized machines; the big Tiger fits.

The Street Triple is a lovely looking thing but too small.  Were I to do the naked bike thing it'd be on the more substantial Kawasaki Z1000.  The other classically styled Triumphs are also things of beauty but I don't think I'd fit on any of them.

I wrapped up the visit with a trip to the accessories department where they had your typical assortment of dealer-type motorcycle gear and a sad lack of the lovely gear Triumph sells online.  I ended up picking up an Inglis Cycle Triumph t-shirt, but it was a pretty low rent printed t-shirt compared to the bling on Triumph Canada.  It's a shame as I was ready to drop a bit of coin on a nice bit of Triumph wear.

I headed north through heavy lunch-time traffic out of London getting stopped twice by people wanting to know what kind of bike I was riding (it says Triumph Tiger on it).  Score another one for the increasingly unique old Tiger 955i with its Lucifer Orange paint and stripes.

Once clear of the flotsam I was able to burn down some country roads in June-like temperatures, though all the trees were bare.  I'd seen a comely sign for St Mary's when we were riding back from the Lake Huron navigation so that was my lunch destination.

 I'd looked up Little Red's Pub the day before (highest rated place to eat in town) and was aiming there for lunch.  As luck would have it there was a parking spot right out front and a front window table waiting for me.  I had a lovely fish and chip lunch (hand made fries, a good bit of halibut) and a good stretch before getting back on the Tiger for the long ride home.

St Mary's is as pretty as its sign.

Since that day the temperature has plunged (below freezing as a high every day) and it has snowed multiple times.  This time the end really has come.  The batteries are out of the bikes and down in the warm basement on trickle charge.  This time of year with its increasing gloom and lousy weather makes that first ride of the spring feel so very far away.

Whimsical Tigers

On our recent cross-Ontario ride we were stopped a number of times by people who were curious about the Tiger.  This is an eye catching, obviously modern looking bike with a Triumph logo, it prompted questions.  If they see a new 'classic' Triumph, most of the general public think it's actually a classic.  They wouldn't recognize the difference between fuel injection and carburetors even if it's advertised on the bike, they just see an old machine.

Colourful Triumphs of yore.
The Naughties were neon!

The confusion of a new-looking Triumph (even though it's 13 years old), and what they thought a Triumph should be isn't too surprising, and I'm happy to fill them in on the triumphant return of the brand (it's a good story), but it makes me question the modern bike colours and styles.

When we went to get the Tiger, 11 year old Max's eyes bulged out of his head and I knew we had a winner.  Who makes a Lucifer orange tiger with stripes?  Triumph in 2003, that's who.  When they weren't churning out violently orange Tigers, they were putting out a wild assortment of colours.  Of course, this was before Ewan & Charlie jumped on their austere Bayerische Motoren Werkes R1200s and reset the aesthetic paradigm for adventure motorcycles.

Why so serious?
That muted blue is as close as you get
to colour on a new Tiger.  Other choices
include military green or grey.  A purposeful
look is what sells  adventure bikes  nowadays...
and don't forget to dress like a starship trooper!

Nowadays everything has to appear relentlessly purposeful and ridden by people who look like they've just landed on an alien planet.  Whimsy and fun are replaced by bikes that look like they come from Army surplus, and riders who just got decommissioned from the special forces.  No wonder people were eager to walk up and start a conversation with the guy and his son on their brilliantly orange Tiger that looks like it just popped out of Winnie the Pooh.  The public wants to be curious about motorcycles, but a lot of motorcyclists seem determined to make themselves as unapproachable as possible, and manufacturers have to cater to that attitude in order to sell.

Besides paint options there is also the issue of styling.  I find the compound curves and organic look of our 955i Tiger very engaging.  Whomever was designing Triumphs in the early Naughties did it pretty much exactly the same way I would have.  Since then Triumph, along with most other brands, have been chasing a more chiselled, hard edged look.  Lamborghini did a stealth fighter aesthetic after the Diablo with crisp, folded edges and it seems to have spread.  Between the muted colours, sharp edged styling and attitude driven rider styles, it's little wonder that our whimsical Tiger had people approaching us.

I realize manufacturers have got to build to the tastes of the day, but I'm hoping there are a group of motorcyclists out there who aren't so serious and miss those fantastic styles and colours.  If there are, there is hope that my whimsical Tiger won't be so exceptional in the future.

LINKS

Even when they're blue, they're
mostly  black.

https://rideapart.com/articles/what-the-color-of-your-motorcycle-says-about-you
Black motorcycles are dead sexy. No, really. Researchers at the University of Kentucky (March, 2011) found that in 36% of crashes involving a driver’s failure to observe a motorcycle and then turning into its path involved black motorcycles.

Army green, ready to attack
those adventures!

Looks like whimsical colours can keep you alive!  It might be time to bring back peppermint green and neon puce!

http://www.motorcyclenews.com/news/new-bikes/2013/june/jun0413-triumph-releases-new-colours-and-a-sprint-gt-special-edition/
As the years go by, the colours get more and more muted.

I like my Tigers Tigger-like...

Triumph has a great sense of humour, just not with adventure bikes (those are very serious).

That Darned Tiger: Stalling issues on a Triumph Tiger 955i

The Tiger worked for a couple of months this spring but started recently stalling again.  The engine was getting rougher and any time I came off throttle quickly, such as downshifting, the engine would 'fall' right through where it normally idled and stall.  If I didn't downshift and let it drop to idle on the clutch it wouldn't stall.

If you're familiar with the blog then you know this isn't my first dance with Triumph's early fuel injection systems.  I've replaced the vacuum housing for the idle control system (a plastic piece that looks a bit under-engineered) and all the hoses and gaskets last year when chasing this thing, but looking over the deep winter maintenance I did I don't think I rebalanced the fuel injection after taking it all apart to clean it.

Balancing the FI on these 955i Triumphs is tricky because you have to take apart a lot of the bike just to get at the adjusters.  I've been in and out of this so many times that I'm quick - I don't even have to keep the fasteners sorted because I know where they all go.

To balance the fuel injection on a 955i Triumph engine, take the fuel tank and airbox off.  On the Tiger, if I put the fuel tank next to the bike the fuel lines are just long enough to connect so I can run the engine with the tank attached but off the bike.

I was going to use the Tuneboy to balance the injectors this time but couldn't figure out how to do it so just went back to good old-fashioned vacuum balancing.

Evidently you can balance throttle bodies off this but it jumps around so much I found it easier to use the vacuum balance I use for carburetors instead.  Perhaps the Inj #1, 2 & 3 P/W can be used to balance?

The Triumph triple is quite easy to balance once you've pulled it all apart.  The left side throttle (#1) isn't adjustable so you use it as your reference.  With that hose plugged in I balance the one next to it to #1 and then did the same with the far one.

I got this TecMate Carbmate Synchronizer from Fortnine last year and it makes the job quick, accurate and easy.  Just keep adjusting the screws between the throttle bodies until you have equal vacuum between them.

Don't balance two to three, just two to one and then three to one, so you don't need a non-existent three cylinder vacuum synchronizer.  I ended up buying the extender so I can do up to four carbs, but it isn't necessary for the Tiger, though it did come in handy on the Fireblade.

It took me about ten minutes to get everything from way out of whack to right on the green balanced light on the CarbMate.  Once I had it done the engine sounded less rough even with no airbox and missing sensors.

Running it like this pisses off the computer and throws up a whole bunch of warnings because you're not getting readings from the airbox sensor or the vacuum to engine management computer.  If you don't have a Tuneboy to clear the computer errors it takes a few runnings for the ECU to reset itself.  I just reset the errors in the Tuneboy system and then put it all back together again.

The bike immediately felt smoother and there were less backfires and hesitation when turning the throttle.  I took it out today and went for an extended ride and couldn't get it to stall even when doing things that caused frequent stalls last week, like down shifting to a stop and pulling the clutch as the engine was dropping in RPM.

If you're having stalling issues with a Triumph 955i fuel injected triple, balance the throttle bodies before you start chasing other issues.  Unbalanced throttle bodies cause stalling once the engine is hot.

I put some LockTite on the throttle body adjusters this time so hopefully it won't 'fall' out of adjustment again this riding season.  I'm still very concious of rubber parts perishing on this nearly twenty year old high-mileage bike.  Last summer's issues revolved around vacuum leaks in the idle control system so I'm going to keep a close eye on other rubber bits if I run into stalling issues again, but this time around it was just throttle body synchronization that seems to have done the trick.  Maybe next time I can work out how to do it with the Tuneboy so I can get it even more precise, though the CarbMate seems to have done the job with high fidelity.

NOTES & RESEARCH

955i Triumphs stalling links:

http://tkmotorcyclediaries.blogspot.com/2020/06/throttle-control-sensor-system-on-2003.html
http://tkmotorcyclediaries.blogspot.com/2020/07/triumph-955i-engine-stalling-next-steps.html
http://tkmotorcyclediaries.blogspot.com/2020/07/triumph-955i-stalling-issues-part-3.html
http://tkmotorcyclediaries.blogspot.com/2021/01/triumph-tiger-955i-old-rubbers.html

https://www.triumphrat.net/threads/955i-engine-stalls-need-help.16567/

Throttle balance?

https://www.thetriumphforum.com/threads/955i-stalls-and-wont-start-until-cold.27123/

https://www.thespeedtriple.com/threads/my04-speed-triple-stalls-the-engine.26192/

https://www.reddit.com/r/Triumph/comments/b45o3s/rough_idle_and_stall_out_problems/

Throttle balance (again) - do it with TUNEBOY this time!

Check rubber parts for perishing:

https://www.triumphrat.net/threads/stalling-and-fuel-adaption-problems.973460/

Installing LED indicators on a 2003 Triumph Tiger 955i

I've done a few LED light upgrades on motorcycles to date, so updating the indicators on my trusty 2003 Triumph Tiger 955i isn't producing many surprises.  Unlike the Kawasaki Heavy Industries ZG1K project bike last time, the Triumph doesn't use standard automotive blinker relays, so the cheap and cheerful option I went with last time from Amazon doesn't have the same pinouts.  Fortunately, the blinker relay is easy to get to on the Tiger (pic right).

The stock, German made Hella blinkgeber 4db 003 750-36 indicator relay swaps the positive and negative terminals from the Japanese standard ones, so it isn't a plug and play swap for a cheap, Chinese relay from Amazon.

Like most relays built for standard bulbs, it speeds up when it senses a lack of resistance (ie: a blown bulb) so you know when you've got a bulb out because it ticks fast.  LEDs are so much more efficient than standard bulbs that they act like a blown bulb, so you end up with hyper-flashing where your indicators are blinking silly fast.

While looking around for a plug and play alternative that wouldn't have me making a rat's nest out of a neat wiring loom, I came across superbrightLEDs.com and their primer on hyperflashing...

Looking through their site, I found an indicator relay that would be a straight swap on my Euro-awkward bike.  The price is pretty much the same as the Chinese part on Amazon, but then you get stung with shipping that is more than the cost of the part (Amazon shipping was covered).  They promise that this will work with LEDs, which I'm a bit cautious about because the other ones I've purchased have a potentiometer (dial control) on them that lets you adjust to the speed you want, and this one doesn't.

It's suggested in places that you can swap the power and ground, but a number of people seem to have had problems with that on various bikes, so I bit the bullet and ended up with a $24USD bill where it would have been $12CAD (shipping included) on Amazon.  I'm hoping I'm getting a higher quality piece for all that extra outlay (the superbrightLED one has a 2 year warranty on it whereas the Amazon one didn't).  The part is on its way, so I should be able to finish the indicator upgrade in early January.

The rest of the wiring has been pretty straightforward.  The LED set I purchased from AliExpress (my first time using them - shipping wasn't quick but everything got here eventually and the prices are amazing), worked fine when the system was doing 4 way flashers, but went into hyperblinking when I indicated.  It's an easy wiring in, but again the Euro-awkward nature of the bike means it didn't have standard sized spade clips and I had to cut the old ones off and use replacements which were way harder to find than they should have been.

Your 21st Century Hardware store sells you things, just none
of them are tools or, you know, hardware...

As an aside, have you noticed that hardware stores don't carry hardware any more?  A trip to my local hardware shops was more like going to home decorating shops with lots of pretty things but no actual hardware.  I ended up at an automotive specialty retailer to find electrical connectors.  Hardware stores are now just glorified department stores.  You can't survive as a hardware retailer in a world where no one fixes anything.

Anyway, onwards and upwards.  After the Tiger, the Honda CBR900RR Fireblade project is getting the same treatment, so I'm going to have to figure out what indicator relay Honda went with.  Hopefully it isn't as Euro-awkward as the Triumph.  I've always wondered why they don't include an LED friendly relay in the LED lighting kits for motorcycles, but with everyone using different variations on the indicator relay, you'd be selling people parts that might not fit their situation.

The middle block is the indicator relay on a 955i Triumph Tiger.  It's easy to get to
with only a black, plastic cover to remove.  With any luck, my expensive LED indicator
relay will do the trick and plug right in there.

The 1, 2, 3s of why Tigers are Awesome

I've been putting miles on the Tiger and have a developed some ideas about why it's awesome in comparison to what I've come from.  Here they are in no particular order:

1... The tiger growls.  The Ninja had a nice snarl to it with its 270° twin, and the Concours' massive inline four thundered like a Norse god, but the tearing silk growl of the Tiger can be virtually silent (less noisy than the wind) when I'm cruising, or growl like its namesake when you twist the throttle.  It has enough presence to make people jump when you give it some revs - maybe because it's so quiet otherwise.

The 955i Triple (an epic engine) has that same lopsided warble that the Ninja had, but amplified by a third cylinder.  I've had a twin and a four, but now that I've gone triple I don't think I'll ever go back, it feels like the best of both worlds.

2... Lithe tigers are fun tigers.  At 50 kilos (almost 110lbs!) less than my last bike, the Tiger does everything better even though it's taller.  From backing it out of the garage to winding it through corners, I don't miss an ounce of that chubby Concours.  While the Connie hid its weight well in motion, it was always lurking in the background.  There is no substitute for a lighter bike.

3... Hot tigers aren't so hot.  The cowling was nice on the Concours, but the volcanic heat that came off that engine cooked my man parts.  I might be hanging more out in the wind on the Tiger, but that's kind of the point of motorcycling.

The engine barely seems to produce any heat at all and what there is is so well managed that I only occasionally feel a breath of warm air.  Time spent in the saddle is cool and comfortable, and much less like meatballs in hot sauce.  

The one place I'm warmer are my hands.  Between the hand guards and heated grips I've been able to ride the Tiger in near zero temperatures with no issues and without winter gloves.  My legs went from getting cooked to being one of the coolest parts of me when I'm out on the bike.

4... It's not wise to upset a tiger.  Between that radical weight loss and an engine that puts out 7 more ft/lbs of torque 2000rpm lower than the Concours, the first time I wound out the Tiger it almost wookie-ed my arms off.  It's amazing what a small bump in engine grunt and massive weight loss can do to a bike's forward velocity.  The Tiger will comfortably lift a wheel in the first three gears, and it isn't a little bike.

5...  Suspension that soaks up lousy Ontario roads.  Kawasakis have a rep for budget suspensions.  Between that and the barely paved roads of Ontario, I'd often hit bumps that would lift me out of the seat and rattle my bones.  This led to constantly worrying about knocking something loose on the bike.  The long, pliant suspension of the Tiger makes Ontario's wonderful roads ride-able without any such worries.  Another benefit is that I'm able to corner and brake more effectively because the bike is never juddering over potholes, it just soaks them up.

6...  Lucifer Orange is magical.  I've yet to own a bike that a coat of spray paint didn't radically improve, but there is only so far you can go with a can of spray paint.  The clear coated, metallic, red-orange on the Triumph is mind-bendingly brilliant.  Sure, the tiger stripes are a bit over the top, but that paint can manage it. When my eleven year old first saw it he said, 'oh yeah!'.  Pulling up behind a school bus creates an avalanche of kids in the back window giving me thumbs up.  It's the opposite of the too-cool-to-care leather clad biker pirate, but I'd rather give an enthusiastic thumbs up back than sit there trying to look indifferent about everything.

I picked up my first ROOF helmet last summer, and it has quickly become my go to lid.  The combination of an open face or fully safetied close faced lid (most flip up helmets only pass open face standards, the chin guard is ornamental) makes this a brilliant all-rounder.  I got it in orange because I liked the design, but it happens to look splendid and intentional with Triumph's Lucifer orange.  It's a happy accident, but I'll take it.

7... It fits.  Less bend in the knees, my feet just go flat on the floor, less bent forward riding position with no weight on the wrists with a comfortable, upright stance, the Tiger fits like nothing I've ridden before.

Those wide bars mean I let me leverage corners easily and with precision.  Other than keeping you tight to the bike aerodynamically, I'm not really sure why sportier bars are considered better, the wider geometry encourages finer control.

I also look like I fit on the Tiger.  I looked like a circus bear on a tricycle on the Ninja.  On the Concours I still looked like I was too tall for the bike, but the Tiger fits my 6'3" frame like it was made for me.

Ready for my first night ride -
those lights work great.

8... the bad things aren't.  The first owner seems to have addressed every shortcoming on this Tiger.  Last night was my first time out with it after dark and the supposedly anemic headlights were as good as the Concours' lights ever were, and when I hit the highbeams it was like having a football stadium light up in front of me.

The fueling is smooth and perfect, and I haven't even fine tuned the Power Commander on it yet.  The front fork does dive a bit under heavy breaking, but some adjustment seems to have resolved that and made the bike respond to my weight perfectly.  I have no trouble getting the Tiger to chase its own tail around corners.

With the second wing on the windshield adjusted I have at least as much upper body wind protection as I did from the fully faired Connie, so I'm not missing all the plastic of my last bike either.

9... a made in the U.K. success story.  Riding a British bike fills me with pride.  Riding such a good British bike makes it even better.  Triumph's rise from bankruptcy in the 1980s to a multi-million dollar, international success story suggests that British manufacturing is anything but history, and that British habits around manufacturing can change and become competitive in a global economy.  It's nice to ride such a fine machine made in the same place I was.

10... brilliant panniers.  I've enjoyed built in luggage since the Concours, but the Tiger panniers are totally next level.  Unlike the finicky attachments on the Connie, the Triumph panniers slip on and off effortlessly and lock into place as well as locking closed.  They are a good size and look right on the bike.  That they're colour matched is just another bonus.

As you might have gathered, I'm enjoying Triumph ownership so far.

Triumph Tiger 955i Valve Clearance Check

I just measured the valve clearances on the Tiger.  They're supposed to be checked every 20,000kms, I've put 27k on it since I've had it and who knows when they were done previously, so this was well past due.

Getting to the valves isn't that problematic since I've gotten gas tank removals down to under 10 minutes while I try and trace down this frustrating inability to idle.  Here are the numbers:

Cylinder             Intake                     Exhaust
      1         .13mm & .10mm       .20mm & .23mm
      2         .13mm & .10mm       .20mm & .20mm
      3         .13mm & .10mm       .20mm & .23mm

Intakes are supposed to be 0.10-0.15mm, so they're all within spec.  Exhausts are supposed to be gapped at  0.15 to 0.20mm, so a couple are on the cusp, though they're a tight 0.23mm (you have to push the spacer in there like you mean it - the .2mm is still snug, just not as).

Turning the engine with the rear wheel in top gear was pretty easy - don't grab the spokes, use the tire, you get more torque and it turns pretty easily.  As you turn the back wheel you get the cams pointing up, which is when you check clearances by sliding a feeler gauge under the cam and above the shim.

This Spurtar 32 blade feeler gauge from Amazon is a nicely made thing that offered me a full range of tapered ends that covered what I needed for checking valve clearances on this 955i Triumph Tiger. 

With the Tiger's timing pretty much to spec valve clearance wise, it suggests that my intermittent stalling problem isn't related to valve clearances.  Working on older bikes (and watching Car S.O.S.) has me well aware of what fails on older vehicles:  RUBBER!  Perished rubbers are Tim's go-to in Car S.O.S. when it comes to restoring an old vehicle - this Tim is thinking that's the issue with this 17 year old Tiger too.

I spent today putting things back together and double checking everything.  The vacuum system that feeds the idle control wasn't plugged in 1-2-3 (I had it 1-3-2).  That's something stupid enough that it might be the culprit.  At this point I don't care what it is, I just want the bike to idle to the point where I can depend on it to not stall on me and leave me hanging.

If I get it all back together and find that I'm still stuck with an intermittent stall I'm going to start systemically replacing all the rubbers in it.  Doing a deep cleaning on the fuel injectors is an idea too.  I ran into an old guy at Canadian Tire who swore by Sea Foam for cleaning fuel systems, so I got a can.  I've got some in the Tiger tank for the rebuild which will hopefully be done by tomorrow.  In a perfect world the Tiger will be back to normal and I can go after the valves in the winter if I'm so inclined.  If it's still stalling out on me, It'll be a perished rubber hunt next.

I'm already on it, replacing things as I find them...

It seemed like an extraneous expense when I got this set from our local NAPA auto parts shop, but having o-ring replacements at hand saves a lot of waiting.

A very shiny valve cover going back together again.  10Nm is all you tighten the valve cover down to.

Replacing the o-rings at the fuel inputs (I replaced the original terrible plastic ones with these aeronautically sound stainless steel ones shortly after getting the Tiger). 

I was hoping to get it all together, but I'm fabricating rubber grommets and trying to look into details as I go, so this is as far as I got in the 35°C heat.