Prioritizing Work and Saving My Patience for What Matters

I was talking to Alan Seeley on email who now writes for Classic Bike (UK) Magazine. I told him about the s*** show that was trying to order used parts from eBay to keep the old Tiger in motion. He put me in touch with Chris Jagger and also put my issue into the letters section of the magazine. Chris's advice is that there are weak points on these bikes and as they age they get retired because of the lack of support. If you're going to take on a Hinkley Triumph, even a relatively recent one, don't expect the kind of support you'd get from other manufacturers.

I've sorted out '90s Fireblades and Honda never blinked when I was looking for parts. Suzuki is legendary with how they look after their engineering history, and Kawasaki has also been nothing but solid when I was working on older machines. I actually found it easier to find parts for a 53 year old Meriden Triumph than I have with much newer Hinkley machines. I've said it before and I'll say it again, for a company that markets on their history so heavily, Triumph vanishes when it comes to providing parts support, even for recent machines.

I took Chris's advice and went looking for backup used parts. This time around I found a throttle body that looked like it has spent some time in an archeological dig, and it arrived in a beaten up box but this time the seller padded it well and the plastic bits were intact. I cleaned and dismantled the unit and now have spare throttle bodies, fuel injectors and a complete idle control housing along with all the other odds and ends.

When I put the Tiger back together I tried putting pins in the broken wires on the fuel sender but it didn't work. I got a replacement fuel sender, but this time from a US eBay parts provider. I foolishly thought the shipping would be less but eBay surprised me with a surcharge on delivery that was 3x the shipping costs. Both the throttle body and the fuel sender came in on the same week. The throttle parts were much bigger and heavier and came from the UK with no surprise surcharge and the shipping cost was 30% lower. The moral here? Don't buy used parts on eBay if it's from an American based seller - you'll get caned by US Post surcharges. No so with UK suppliers.

The good news is the new part works well, but not without other teething problems. That age of this bike is really starting to show. The wires had broken in the sender unit but unbeknownst to me they'd also broken on the other side of the connector, so when I first plugged the new unit in I got nothing. After taking the tape off I discovered the broken wire, cut off the connector, crimped on new plugs and it works a treat.

While I was waiting on parts I pulled the valve cover and checked the valves just to make sure they weren't what might be causing the stalling and hesitation.

I'd last done this perhaps ten thousand miles and a couple of years ago - everything was still within spec. It's an afternoon to do it but worth knowing that the valves aren't the issue. That also gave me a chance to go over the seals on the airbox and pipes, clean and check the spark plugs, put a spacer on the throttle return to stop it stalling and wire in a bypass to the battery so it's showing 13 volts when running now (the wiring for the battery is byzantine and loses voltage over time). I also rebalanced the throttle bodies while I was in there.

With the new fuel sender in, I've had the Tiger out multiple times over the past week. It doesn't stall! It starts reasonably easily, Shows 12.8-13.2 volts when running (it used to hover around 12), and the throttle action is close to what it was before things went sideways.

How am I able to apply such patience to the Tiger? I sold the Bonneville!  Got what I paid for it and took a hit on some of the new parts I'd purchased, but with it gone I've got more room both in the garage and in me head to work on the Tiger.

The old Bonnie was interesting to work on during COVID but I'm still young enough to be motivated by riding rather than spending endless days in retirement hunting for expensive parts and installing them. Having two frustrating Triumphs was one too many, and since the Tiger's going to start demanding engineering rather than just mechanics if I want to keep it in motion, it was time to let go of my first attempt at (the eye wateringly expensive world of) vintage restoration. I like my projects to be more recent sidelined bikes - the '97 Fireblade remains a highlight (that I made money on!).

The Bonnie project had stalled out when I realized I was a grand in on new parts and nowhere close to being able to ride the thing. In retrospect I should have picked one of the other running options, but I went for the romantic Triumph option... and regretted it. An alternate reality Tim went for the BSA trials bitza and is deeply involved in vintage trials right now.

Links & Pics

Valve cover off on the Tiger. It's pretty easy to get into - other than having to wiggle the cover out the right side under the frame - which actually caused problems on the reinstall when the gasket didn't sit right and the bike barfed expensive synthetic oil all over the garage floor when I restarted it- but I'm not going to mention that in the blog.

With the Bonnie and bits gone, there is much room (both mentally and physically) to get on with keeping the Tiger in motion. The Kawasaki remains rock solid.

Used on Triumph models up until  four years ago - they don't make these any more.

I'm taking the broken one to bits and measuring all the bits. I currently have two plans: 1) digitally 3d model the part and look into 3d printing options with fuel proof materials. Nylon filament printing seems to be the fuel-proof material of choice. Lots of services out there. 2) is to build my own copper/steampunk version of this plastic bit using copper piping and fittings.

My pins in the connectors attempt with the old fuel sender didn't cut it.

I thought the C14 might have an oil leak, but it turned out to be the oil in the fairing after the spring oil change. After a thorough cleaning it's running like a (oil tight) top.

Here are some details on the voltage fixes for 955i Tigers. Running the wire from the reg/rec to the battery was straightforward:

Sasquatch voltage fix:

https://tigertriple.com/forum/index.php?topic=3843.75  is lost to the internet (those Hinkley Triumph support forums are dying out).

https://www.advrider.com/f/threads/sasquatch-link-please.1267616/

https://www.advrider.com/f/threads/tiger-electrical-upgrades.496199/

Reg/Rec update:

https://www.triumphrat.net/threads/charging-system-diagnostics-rectifier-regulator-upgrade.104504/

This is the Fuel Level Sender: Part Number: T2400526 that needed a swap...

Thanks to the massive shipping surprise it would have been cheaper for me to buy this new from a dealer (assuming they haven't discontinued it). Don't buy used parts from U.S. based eBay parts providers! It's not their fault, but eBay makes a mess of US/Canada shipping.

A Perfect August Ride

262ish KMS

I grew up next to the sea as a kid and miss it everyday. Sometimes I've just got to see some water. The nearest/nicest way to do that which actually hits the odd corner (I get what I can take in the corner desert that is SW Ontario) is over to the Niagara Escarpment and up it to Georgian Bay. Saturday was a 24°C perfect August day, so off I went.

Some quiet time on the trails at the end of Beaver Valley in the woods and then it was an hour blast back through the tedium to the maddening crowds.

Triumph Tiger 955i Fuel Injector Cleaning

We're seeing temperatures in the low -20s these days and waves of snow passing through creating banks that are hard to see over.  To quote the Penguins of Madagascar...

The roads themselves are sanded and snow covered too.  We've got a major storm rolling in tonight that looks like it'll pitch another 48 hours of the white stuff at us.

At this time of year I tend to be in a mood as it's been far too long since I've leaned into any corners.  Compounding the lack of riding is the tricky nature of trying to find parts for the old Triumph Bonneville in order to keep that project purring along.  What parts there are pretty damned expensive too.  I'll get back into it soon enough, but in the meantime I thought I'd give the new (er) Triumph's fuel injectors a cleaning.

I've been in and out of the Tiger so many times that it's second nature.  The tank removal process (which is pretty complicated involving removing 4 panels and many awkward fasteners) can be done (blindfolded!) in about 10 minutes.

Last year I installed a new regulator/rectifier, but didn't install it properly because I didn't want to dismantle the whole lot.  The first job was to properly fasten it down.

The second job was to remove the fuel rail.  This is easy on the 955i Tiger (two bolts), but one was threaded (having a 19 year old bike as my regular runner does produce some headaches).  A cunningly installed second nut on the back of the threaded one had it all back together tight though.

For the fuel injectors I heated up the ultrasonic cleaner to 65°C and ran the vibrations for 20
minutes before cleaning them up with fuel cleaner.  The injector nozzles are very fine, so even a small piece of gunk getting past the fuel filter could cause headaches.

Once cleaned and sorted I press fitted the injectors back into the rail and reinstalled it back onto the bike.  The injectors press fit (there are thick rubber gaskets on each end) into the metal injector body on the bike too.  The only tricky bit was sorting out that threaded mounting bolt, but there is space behind the rail for a second nut and it did the trick.  While I was in there I cleaned all the electrical connections and put dielectric grease on the connectors to keep everything neat and dry.

It all went back together well and I had the tank back on and the Tiger back in hibernation before it knew what had happened to it.  I'm hoping the cleaning sorts a slow starting issue that developed after I solved the stalling issue last summer.

The old Tiger's fuel injection is one of the crankiest things about it.  Early mechanical fuel injection is famously, um, personality ridden.  The latest (delightful?) bit of character is having to lean on the starter motor for several seconds before it fires.  It used to fire at the touch of the starter, so I'm hoping to get that back again.

We're in the middle of semester turnover and I haven't had time to chase the old Triumph parts guys (who like to do things old school on a telephone), but that's next on the list of things to do before the weather breaks and I can lean into a corner again.

Triumph 955i Engine Stalling: next steps

The Tiger continues to stall out on me at the most inopportune times.  It starts from cold and idles high, but once warm the lower idle doesn't seem to hold and the bike will stall, but not all the time, only when I really don't want it to.  Riding back from Haliburton last weekend, the bike stalled at lights and when I got stuck in traffic on a 6 lane highway traffic jam during a rain storm, but when I pulled over later it idled normally.  This kind of intermittent failure is very hard to diagnose.

Looking up the issue online, intermittent stalling on a Triumph 955i engine seems to be an issue.  I've replaced the idle control system and tested the vacuum tubes again (no leaks), so I don't think that's the issue.  It might be a sensor that doesn't return information consistently, but there are a lot of sensors feeding the computer that controls the fuel injection, so unless the bike is showing an error, I don't want to start replacing them willy-nilly.

The bike does occasionally show errors on the Tuneboy Software that came with the bike:

July 1st it showed:
P0113 Intake air temperature sensor
P0230 fuel pump relay fault
P1231 fuel pump relay open

P0462 fuel level sensor input
P0463 fuel level sensor input
P0505 Idle control system malfunction... but then they all seemed to go away and the bike was running well when I left for the long ride last weekend (over 800kms over 2 days), at least until I was riding home at the end of it when the intermittent stalling returned.  It was showing this again this week:





I'm not sure that the air temperature sensor would be enough to stall out the engine, but this at least gives me a couple of things to look into: that air temp sensor and the fuel level sensor (though again, that shouldn't affect the idle).

Some advice people have given (on the internet, so take this advice with a healthy dose of skepticism) is that out of balance throttle bodies might cause the issue, so I got a Carbmate vacuum balancer from Fortnine who have their shit back together as far as filling orders go and got it to me in less than 2 days (use UPS, not Canada Post, who are still not working properly).

I balanced the throttle bodies with it, but the stalling persists.  I'm now looking at the mapping for the bike in addition to keeping an eye on errors that might pop up.  This video uses Easy Tune, which I haven't monkeyed with, but gives the impression that early Triumph electronic fuel injection was a bit of a mess and many dealers don't know how to resolve it:

That's a bit worrying because if I'm still stumped I was going to take the Tiger down to Inglis Cycle and have them resolve this with some factory testing, but if I'm going to pay dealer rates and get the bike back still stalling, that's not cool.

TuneECU was a free Windows software download (it's still available but not supported any more), but now it's an Android app you have to pay for (though fifteen bucks isn't unreasonable if it gives you control over your bike's ECU).  Unfortunately the Tuneboy cable and software I have isn't directly compatible with it without some dark Windows driver mojo (newer windows auto-install a driver that doesn't work with the old chipset on the Tuneboy cable).  Triumph uses the same FTDi FT232RL VAG-COM OBDII/USB cable as VW does, but I think I'm going to try and resolve any mapping issues with the Tuneboy since it came with the bike and works.

I think I'm going to go back and look at the fuel pump relay and the wiring for it as an intermittent fault there would starve the engine and cause stalling.  Less likely are the air temperature sensor and fuel level sensor, which have been a bit whacky with the fuel gauge going from full to empty and back to full again, but I don't see how that could cause a stall.  If there's gas in the tank, the engine will use it.

My order of operations is:
- fuel pump relay (which might have gotten wet at a recent cleaning, so it's on my mind)
- fuel level sensor
- air temperature sensor

If they aren't crazy expensive, I might just get all 3 new rather than paying shipping x3, which would probably cost more than the parts.


NOTES:

https://www.triumphrat.net/threads/955i-engine-stalls-need-help.16567/

"throttle slides were out of balance"

https://fortnine.ca/en/tecmate-carbmate-synchronizer-ts-110
fuel injector/carb syncronizer

https://en.vindecoder.pl/L4PLUMC0662000046
vin looker upper if you're wanting to confirm year and make

https://tuneecu.net/TuneECU_En/install1.html
'free' ECU tuning options for Triumphs - early FI Triumphs seem to have a number of issues

https://www.youtube.com/watch?v=QvHqNeClz2U
video guide to TuneECU (I can't stand online how-to videos, I prefer text. Waiting for 30 second intros each time drives me around the bend, but maybe you like that

https://www.ftdichip.com/Drivers/D2XX.htm
chip drivers for FTDI cables

https://www.r3owners.net/threads/tuneecu-with-tuneboy-cable.7856/
Using a Tuneboy cable with TuneECU

https://www.triumphrat.net/threads/cant-get-tune-ecu-app-to-connect-ugh.962476/
connections issue with TuneECU (I found Tuneboy pretty straight forward, but it's a more expensive option that I'm using only because it came with the bike)

https://www.bikebandit.com/oem-parts/2003-triumph-tiger-955i/o/m121594#sch565841
Parts diagram for a 2003 Triumph Tiger 955i focusing on the EFI relay (it's under the seat) Triumph RELAY, EFI Part # T2502109

Finding Parts & Service in a Pandemic

They ain't kidding, but setting up online ordering without
actually setting up online ordering isn't great business.

Trying to get parts in is never easy in Canada where no one likes to get their hands dirty.  It's even harder during a pandemic.  The worst I've seen so far is Canadian Tire, who are a complete wreck.  Their web-page barely works and their online ordering system is in shambles.  It turns out aiming for the lowest prices on the cheapest Chinese made goods in the stingiest way possible doesn't make for a resilient response in an emergency situation.  I've yet to pass by the local store without a massive row of annoyed customers standing in line out front of it (I've yet to bother going in), and the one attempt at ordering a simple, in-stock item has resulted in weeks waiting.  Don't go to Canadian tire virtually or in person, they can't handle it.

Amazon was also a mess early on in this with orders sometimes taking up to three weeks to arrive.  They seemed to improve recently when I actually got an order the same week I made it, but they still aren't anything like as efficient as they once were.  I just ordered some spark plugs for the Triumph on Amazon (once you've got the tank off you want to do all the servicing because it's a bit of a faff to get in there).  Canadian Tire didn't have them or won't let me in to find them.  That Amazon order sat there unresponsive for 3 days before it shifted to 'shipping', but in the 24 hours since there are no shipping updates and the shipment is still untrackable.

Meanwhile, the rear brake pads I thought I'd put in the Fireblade have disappeared into a Francophone ether.  Fortnine is usually prompt and transparent with their deliveries, but this time around it took them over a week to get the bits out of their warehouse and the order has been in transit in an apparently very broken Canada Post for over three weeks.  I contacted Fortnine to find out if things have improved.  Their warehouse is now down to a 3-4 day turnover from the eight days I experienced, and Erin, who promptly replied to my inquiry over the weekend, suggested not selecting Canada Post (they have courier options) since they are still dysfunctional.  Unfortunately, Fortnine didn't have any of the tires I was looking for, so they're trying to limp forward with a half empty, slow moving warehouse and a delivery system that doesn't.

So, trying to get parts during this slow-burn pandemic sucks right?  Not always!  The other day the trusty Triumph Tiger actually stalled on me at a light.  I looked over every I've done on it (which is a lot) and realized I've never done the fuel filter, and I've put over 25k on it since I've had it.  If the Tiger is idling low and stalling on idle fuel starvation from a way-past-due fuel filter is a likely culprit.  But oh no, it's a pandemic, I'll never find parts!

The trickiest part was actually finding the fuel filter.  After searching around fuel lines under the tank I ended up looking in the Haynes manual only to discover that the fuel filter on a 955i Tiger is *in* the fuel tank.  This fully submerged fuel filter sits behind a panel on the side of the gas tank.

Finding a fuel filter for a 17 year old European motorcycle during a pandemic should have been a nightmare, but it turned out to be the easiest thing I've done parts wise, maybe ever.

Inglis Cycle in London is 140kms away, but they're still my local Triumph dealer, so I fired them an email asking if they had what I was looking for.  For over ten years from the late '90s to the mid zeroes Triumph used the 955i engine in the majority of their models, and they all used the submerged fuel filter in the gas tank, so they aren't uncommon.

Within a couple of hours Ken at Inglis had emailed me back.  After removing the filter assembly from the tank I discovered a pretty beaten up gasket with multiple rips, so I asked if they could add that in with the filter.  Ken had both the filter and gasket in stock and said he could ship it out to me for $15.  Considering it's a 280km round trip that would have taken me most of a day, fifteen bucks didn't seem bad.  I thought that meant postal service and a week long wait.  The box showed up the next morning via a courier.  If you're looking for quick, capable service during a pandemic, Inglis Cycle has their act together.


So the fancy gasket and new filter all went in flawlessly within 24 hours of ordering the parts, but I'm still stuck without a bike because I can't seem to find anyone to safety the Honda and the spark-plugs I'd ordered from Amazon two days before I even began emailing Inglis are still in the ether.  The moral of this is I should have just ordered the spark plugs from them too and cancelled Amazon and their inconsistent service.  The other lesson learned is that once you find dependable service during a social distancing slow down, make sure you reward it with your spending power.

The trusty Tiger is in pieces instead of putting on miles thanks to Amazon's hit and miss service.

UPDATE:  While some places are struggling with operations, others are able to reorganize around
things, so when you find a functional motorcycle parts supplier make a note of it and use them as much as you can.  The days of picking the lowest price from a group of competing companies are not these days.  As I write this a Roof Helmet is arriving from The Netherlands.  I ordered it only 4 days ago from Chromeburner.  Like Inglis, Chromeburner seems to have adapted to this crisis well.

UPDATE II:  I watched the Chromeburner order leave The Netherlands within a day on FedEx, pass through Memphis over the weekend and arrive in Ontario Sunday night.  Monday morning the driver from the Cambridge, ON managed to screw up the delivery (saying it was delivered when it wasn't), and I'm now four phone calls in trying to sort it out.  FedEx looks like they're working well everywhere except in Ontario.

UPDATE III:  The Fortnine order from May 6th is now almost a month old.  My rear brake pads landed in Stony Creek 6 days ago and haven't moved since.  Quebec might as well be on the moon.

The moral of all this?  Ordering parts seldom works like normal these days.  Few places are able to reorganize themselves to provide dependable logistics and most delivery companies seem to be struggling with even simple delivery options.

Unfortunately, I'm working with two old bikes that need parts, so I'll be leaping into this breach once again, or I can't ride.  The good news is that if the Triumph needs parts, I've got the most capable parts contact (Inglis Cycle) with the best delivery system (I think they used UPS, but I can't remember clearly).

I'm trying to figure out how to get tires for the 'Blade now.  Revco actually replied with an honest and detailed response when I asked about how delayed things would be (instead of 2-3 days expect it to take a week).  Two Wheel Motorsport and West End Cycle have both been radio silent for several days.  Trying to find parts during this social distancing slow down has two downsides:  some companies can't get their acts together and find a way to proceed effectively, and some delivery companies are in the same boat.  When you find a dependable one, make a note of them.  I think Revco's about to get a three hundred dollar tire order.

Mid-Winter Motorcycle Maintenance: Triumph Tiger Front Brakes

It was a busy long weekend in the winter maintenance garage.  In addition to going over all the electrical connectors on the Tiger, I also did the front brake pads, which weren't making any noise, but after last year's noisy rear brakes forcing a change during the too-short Canadian riding season, I figured some preventative maintenance was in order, and good thing too!  You can see the metal noise strips just becoming visible in the photo.

The brake change was pretty straightforward with the caliper pin cover coming off with a bit of heat and the rest of the pieces coming apart with no problems.  After cleaning up the metal spring pads with a wire brush and thoroughly cleaning the calipers, everything went back together with minimum fuss.  The caliper action was nice and smooth and they willingly got pushed to full open to accept the new pads.  After a couple of pumps of the lever everything was tight and grippy again.  I managed to find the types of caliper I was looking for on Fortnine, and they happened to be orange and look good on the Lucifer Orange Tiger.

The only real pain were the brake master cylinder cover bolts.  The first one came out easily enough, but the second didn't want to come no matter what I did.  Eventually a hammered in Phillip's head screwdriver and some heat cracked the bolt's grip and out it came, but it's pretty mangled.

I was able to find that the bolt is a countersunk M5x16mm bolt.  It's a pretty common thing so I'm hoping I don't have to order it online and can pick one up locally.  It's probably too much to ask to find one that's got a nice coloured, metallic finish.

That covers what I wanted to get done as far as winter maintenance goes with the Tiger.  Other than the brakes and a clean and grease, it was all about the LED indicator upgrade.  Next year it'll be a swing arm removal and chassis grease and it'll have been several seasons since I last did the brake fluid and coolant, so that's on the future list too.  Now it's just the long wait for spring and a chance to get out and ride again.

In the meantime the Honda Fireblade Project is also in pretty good shape.  The carbs are sorted, as is the petcock.  I'm only waiting on a break in the weather to test everything.  In the meantime I've got another set of the LED indicators waiting to go on, but I'm tempted to wait on that as long as the stock ones work.